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Car Forum / Pontiac / Pontiac Fiero / January 2006

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Exhaust manifold question

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David Bosworth - 20 Jan 2006 06:32 GMT
How is the tubing part of the exhaust fastened/fitted to the cast flange
that bolts to the head? Pressed? Welded?
I bought a set of used manifolds on eBay and one of the flanges has a little
bit of play. Other than that they are in good shape. Is this still useable
as is? Is this considered cracked? Weld it? or should I peruse another
replacement part.

Thanks

--
From the rocky shores of the Skykomish river
David Bosworth
http://www.premier1.net/~daveb/hovercrafts.html
Phil Randolph - 20 Jan 2006 11:45 GMT
You can have them welded. I don't quite know what you mean by "a little
play"

> How is the tubing part of the exhaust fastened/fitted to the cast flange
> that bolts to the head? Pressed? Welded?
[quoted text clipped - 9 lines]
> David Bosworth
> http://www.premier1.net/~daveb/hovercrafts.html
David Bosworth - 20 Jan 2006 17:11 GMT
--
From the rocky shores of the Skykomish river
David Bosworth
http://www.premier1.net/~daveb/hovercrafts.html

> You can have them welded. I don't quite know what you mean by "a little
> play"

It  moves or rocks a little, not side to side but back a away (up the pipe)
from the end of the tube but does not move forward past the opening to the
head.  Trying to weld stainless to a cast part seems odd to me.

> > How is the tubing part of the exhaust fastened/fitted to the cast flange
> > that bolts to the head? Pressed? Welded?
[quoted text clipped - 9 lines]
> > David Bosworth
> > http://www.premier1.net/~daveb/hovercrafts.html
John Craker - 20 Jan 2006 14:38 GMT
> How is the tubing part of the exhaust fastened/fitted to the cast flange
> that bolts to the head? Pressed? Welded?
[quoted text clipped - 3 lines]
> as is? Is this considered cracked? Weld it? or should I peruse another
> replacement part.

They're welded.  Not done really *well*, but...  :)

Bolt them to a head (no gasket) and weld around the edge.  Then have them
relieved inside (look in the tube - it's pretty obvious).
JStricker - 21 Jan 2006 03:47 GMT
They are also stainless steel, so you'll have to have them tig'd if you
don't have a tig welder yourself.

John Stricker

>> How is the tubing part of the exhaust fastened/fitted to the cast flange
>> that bolts to the head? Pressed? Welded?
[quoted text clipped - 9 lines]
> Bolt them to a head (no gasket) and weld around the edge.  Then have them
> relieved inside (look in the tube - it's pretty obvious).
David Bosworth - 21 Jan 2006 06:06 GMT
I am going to have it welded I guess, unless a cheap one manifests it's self
over the weekend. I suppose I should find out what it will cost to have the
work done first though, heh

--
From the rocky shores of the Skykomish river
David Bosworth
http://www.premier1.net/~daveb/hovercrafts.html

> They are also stainless steel, so you'll have to have them tig'd if you
> don't have a tig welder yourself.
[quoted text clipped - 14 lines]
> > Bolt them to a head (no gasket) and weld around the edge.  Then have them
> > relieved inside (look in the tube - it's pretty obvious).
JazzMan - 21 Jan 2006 16:39 GMT
> I am going to have it welded I guess, unless a cheap one manifests it's self
> over the weekend. I suppose I should find out what it will cost to have the
> work done first though, heh

Tell the welder that the tubing is 410 stainless, he'll need
to use 309 for his filler metal, and he'll need to bolt the
manifold to a spare cylinder head to help keep it flat while
he welds, otherwise the tubing will warp enough that the
bolt holes won't line up and the manfold flanges won't seat
against the head. After welding, find someone with a bench
style belt sander and true up the flange faces, and while
you're at it you should grind out the restrictino down inside
two of the three ports on each manifold, you'll see it when
you look inside the port, it's where the short tubes are
welded to the main tube. Also, check that weld for cracks,
especially on the front manifold, that's the most common
place for the tubing to crack. That can be welded up at the
same time.

JazzMan

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David Bosworth - 30 Jan 2006 18:05 GMT
--
From the rocky shores of the Skykomish river
David Bosworth
http://www.premier1.net/~daveb/hovercrafts.html

> > I am going to have it welded I guess, unless a cheap one manifests it's self
> > over the weekend. I suppose I should find out what it will cost to have the
[quoted text clipped - 16 lines]
>
> JazzMan

Had them welded up! turned out pretty good and I was pleasantly surprised
that the guy removed the excess tubing in the four welded tubes because it
bothered him that they would have been made that way (pporly). Even asked if
they were for a Ford! heh. Of course this means that I have to replace them
both now!

thanks
 
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