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Car Forum / Australian Car Forums / General Car Topics (Australian group) / April 2006

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What happens when you put 100 pounds of boost through a Cummins diesel?

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Diesel Damo - 10 Apr 2006 01:18 GMT
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Patrick Young - 10 Apr 2006 01:54 GMT
Errr, "Ouch?"

Nah, never gunna happen in my 'lux :-)

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BP 106 Timbuktu,
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TPr - 10 Apr 2006 05:24 GMT
holy sh.t, never even thought such a thing was possible till now.

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reg-john - 10 Apr 2006 05:38 GMT
100psi is ridiculous.

the bolts would have just sheared off and up she went.

> holy sh.t, never even thought such a thing was possible till now.
>
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> |
> <http://au.pg.photos.yahoo.com/ph/diesel_4wd/detail?.dir=/f2a0&.dnm=9783.jpg&.src=ph>
Patrick Young <patrick@hilux.ace.unsw.EDU.AU> - 10 Apr 2006 05:45 GMT
> holy sh.t, never even thought such a thing was possible till now.

Nah, anything is possible with a diesel engine.

"Are you sure?"

"There's no sugar" :-)

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4x4 Hilux Auto Service Centre,
BP 106 Timbuktu,
Mali (West Africa)
Tel: 292 91 52
Specialising in turbo diesel and R290 aircon
--------------------------------------------

Jason James - 12 Apr 2006 00:55 GMT
> holy sh.t, never even thought such a thing was possible till now.

At first it looked like a particularly zealous tech-instructor's "expanded"
exhibit of a diesel for the class to get all touchy feely with.

Jason
John Mackesy - 10 Apr 2006 06:15 GMT
> 89KB
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Yep, it's r**ted all right. But I don't believe the '100 pounds boost'
bit. A bit of a Google suggest I'm not alone in my doubts.

John Mackesy
John McKenzie - 10 Apr 2006 11:07 GMT
> Yep, it's r**ted all right. But I don't believe the '100 pounds boost'
> bit. A bit of a Google suggest I'm not alone in my doubts.

In which direction are you dubious about the boost level? Guys were
running >250 psi boost around the late 70s/early 80s in diesel tractor
pull engines. Basically by running 3 stage turbos. the 'outside' one is
huge (possibly need two) as it has to draw in about 16 times as much air
as the engine would consume NA. It produces 30psi. 30psi is actually
more accurately 15psi (accuracy in terms of semantics, not accuracy in
the exact psi level, that, for the purpose of discussion is rounded up)
+ 30psi _absolute_, or the comp outlet is (optimally) around 3 times
(absolute) the pressure of the incoming air The next stage would push
out roughly 3 times absolute (so 45psix3 = 135psi absolute, or 110 psi
boost. through the last stage, it'd develop (theoretically) 405
absolute, or around 390 psi boost. Obviously due to real world
inefficiencies, they don't 'really' run that much, but 100psi is
'nothing' for a stuiably stout diesel in tractor pull competition.

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Dan--- - 10 Apr 2006 11:13 GMT
they don't 'really' run that much, but 100psi is
> 'nothing' for a stuiably stout diesel in tractor pull competition.

Agreed.

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Dan

Bill Stoney - 10 Apr 2006 19:04 GMT
>> Yep, it's r**ted all right. But I don't believe the '100 pounds boost'
>> bit. A bit of a Google suggest I'm not alone in my doubts.
[quoted text clipped - 13 lines]
> inefficiencies, they don't 'really' run that much, but 100psi is
> 'nothing' for a stuiably stout diesel in tractor pull competition.

I have often wondered why these engines produce so much black smoke. I guess
they are run rich to limit combustion temperatures.
If that is the case, could fuel starvation have caused the bang?
Bill
John_H - 11 Apr 2006 06:58 GMT
>I have often wondered why these engines produce so much black smoke. I guess
>they are run rich to limit combustion temperatures.

Makes no difference to a diesel.  Overfueling is the result of
relatively unsophisticated metering systems making sure the engine
gets enough fuel to develop its best power across the rev range (at
the expense of generating black smoke)... And, the old 855 Cummins
didn't have a particularly sophisticated metering system, even in
stock form.

More recent regulations have forced them all to clean up their acts,
considerably.

>If that is the case, could fuel starvation have caused the bang?

Nope.  Fuel starvation only causes them to stop.  :)

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Patrick Young <patrick@hilux.ace.unsw.EDU.AU> - 11 Apr 2006 08:06 GMT
> Makes no difference to a diesel.  Overfueling is the result of
> relatively unsophisticated metering systems making sure the engine
> gets enough fuel to develop its best power across the rev range (at
> the expense of generating black smoke)... And, the old 855 Cummins
> didn't have a particularly sophisticated metering system, even in
> stock form.

Ahh, nothing like a good squeeling up of the tyres with huge cloud of
black smoke, the sound from the exhaust is fantastic :-) I wouldn't have
it any other way :-p

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--------------------------------------------

athol - 12 Apr 2006 00:26 GMT
> More recent regulations have forced them all to clean up their acts,
> considerably.

To the point that the 1HZ Toyota engine is not going to be available much
longer (end of this year, I think).

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John McKenzie - 11 Apr 2006 14:20 GMT
> I have often wondered why these engines produce so much black smoke. I guess
> they are run rich to limit combustion temperatures.

nope. To lower exhaust temps on a diesel, you lean them out.

Generally speaking the excess black smoke is more a sign that the scope
of fuel delivery is not as optimal as it could be.

> If that is the case, could fuel starvation have caused the bang?

The strain of converting around 19 times as much heat energy as that
engine would deal with in NA form would be the main one. Given that they
don't rev all that hard, producing 2000bhp (a purely hypothetical
amount) will also mean 3-4 times as much torque as one might expect if
mostly exposed to smaller petrol engines.

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D Walford - 11 Apr 2006 07:36 GMT
>>Yep, it's r**ted all right. But I don't believe the '100 pounds boost'
>>bit. A bit of a Google suggest I'm not alone in my doubts.
[quoted text clipped - 13 lines]
> inefficiencies, they don't 'really' run that much, but 100psi is
> 'nothing' for a stuiably stout diesel in tractor pull competition.

It appears that particular engine wasn't "stout" enough for whatever
boost it was running:-)
Maybe so much boost stress's the block and gradual fatigue caused it to
crack open, the walls of the block where it cracked didn't look all that
thick so it wouldn't take much for a major failure to occur once there
was a small crack.

Daryl
Toby Ponsenby - 10 Apr 2006 12:12 GMT
>> 89KB
>> <http://au.pg.photos.yahoo.com/ph/diesel_4wd/detail?.dir=/f2a0&.dnm=f973.jpg&.src=ph>
[quoted text clipped - 18 lines]
>
> John Mackesy

Hard to believe, but the power station turbo looks err... capable:-)

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Fraser Johnston - 10 Apr 2006 15:46 GMT
>>> 89KB
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>
> Hard to believe, but the power station turbo looks err... capable:-)

No sh.t.  That thing probably sucks in low flying birds.

Fraser
D Walford - 10 Apr 2006 06:44 GMT
> 89KB
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Must have been one hell of a bang:-)

Daryl
Dan--- - 10 Apr 2006 12:36 GMT
> 89KB
> <http://au.pg.photos.yahoo.com/ph/diesel_4wd/detail?.dir=/f2a0&.dnm=f973.jpg&.src=ph>
>
> 91KB

Bah.
Needs an worked 8V92 detroit diesel in it.
:-)

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Regards
Dan

Toby Ponsenby - 11 Apr 2006 12:53 GMT
>> 89KB
>> <http://au.pg.photos.yahoo.com/ph/diesel_4wd/detail?.dir=/f2a0&.dnm=f973.jpg&.src=ph>
[quoted text clipped - 4 lines]
> Needs an worked 8V92 detroit diesel in it.
> :-)

Duh...
up the supercharger ratio enough with one of them, and you can use the
diesel as a gas generator for the turbine - get the power outa that.
Should work well enough.

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