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Car Forum / Australian Car Forums / General Car Topics (Australian group) / October 2006

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Impala Front Caliper Overhaul

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Kingpin - 29 Oct 2006 06:25 GMT
Yes, I am in Australia...

The drivers side wheel on my 1972 Impala is binding somewhat after a few kilometers.  The problem is
in the brakes rather than with the bearing.  Hose looks fine, so it is most likely the caliper.
Backing the piston off with a G clamp fixes the problem for a few km more.

Is overhauling a disk brake caliper an easy job, or would I be better off looking for a new caliper?

Thanks.
Noddy - 29 Oct 2006 07:03 GMT
> Is overhauling a disk brake caliper an easy job, or would I be better off
> looking for a new caliper?

Brake callipers are very basic devices, and usually consist of little more
than a piston, an o-ring and a dust seal.  At the least you're likely to
find that pulling apart the callipers, cleaning out the gunk and fitting new
o-rings & seals will restore it to perfect working condition, and at the
worst you may find that it has suffered from some sort of corrosion damage
and requires new hard parts (which would be unusual in the main).

Most likely you would get away with just a "kit", but finding that kit for
your car in this country might be difficult.

If you can't find anyone who lists parts for your car directly, the  get a
calliper apart and take the bits to your local brake specialist as they may
be able to match parts up according to physical dimensions.

--
Regards,
Noddy.
Athol - 29 Oct 2006 07:31 GMT
> The drivers side wheel on my 1972 Impala is binding somewhat after a few
> kilometers.  The problem is in the brakes rather than with the bearing.
> Hose looks fine, so it is most likely the caliper. Backing the piston off
> with a G clamp fixes the problem for a few km more.

May well be an internal hose failure.

> Is overhauling a disk brake caliper an easy job, or would I be better off
> looking for a new caliper?

I have experienced precisely what you described.  The brake hose lining had
failed and the pressure could get to the caliper but not back out when the
brakes were released.  The residual pressure needed to keep the brake on is
far less than the application pressure.

Quick test.  When it grabs, crack the bleed nipple on the caliper and see
if the brake releases.  If it does, it's the hose.  If it doesn't, it's
probably elsewhere.

You should be able to make it grab simply by pumping the pedal repeatedly.
Jack it up, take the wheel off, get someone to pump the brakes while you
check to see if it has grabbed yet.

If you have to ask about overhauling a caliper, you probably should not
attempt it yourself.

If you find that it is a hose fault, I'd recommend replacing all of the
rubber hoses (probably 2 front + 1 rear), preferably with plastic coated
stainless braided lines.  The braided lines without plastic coating are
hard enough to cut through the chassis if they rub on it!

Signature

Athol
<http://cust.idl.com.au/athol>   Linux Registered User # 254000
I'm a Libran Engineer. I don't argue, I discuss.

atec77 - 29 Oct 2006 07:58 GMT
> Yes, I am in Australia...
>
[quoted text clipped - 5 lines]
>
> Thanks.

Sounds like hose collapse , make sure it isn't before rebuilding those
calipers or replacement with late model alloy units ( needs some metal
work but is easy)
 
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