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Car Forum / Audi Cars / December 2006

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Electrical fault (with radiator fan) in 1987 5-cyl Audi?

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Art Ebbe - 22 Dec 2006 07:14 GMT
I have a 1987 Audi 100 with the 5-cylinder 2 litre engine.

When the coolant has reached operating temperature, the fan goes on
normally for several seconds at a time.

The problem is this:  when the engine is switched off, the fan goes on
again, whether it was just on or not.   And it keeps going.
Switching the ignition on (without starting the engine) turns the fan
off.   I haven't left it running long enough to see how long it takes
to stop running on its own in case I run down the battery, but I do
know that if I disconnect the fan while it's running and reconnect it
several hours later the fan willl have stopped.

Also, when the fan is running in this state, it has been difficult to
start the car (not enough power to turn the engine) but I think I've
sorted that by tightening the -ve connection on the battery.

Does this sound like an electrical fault or possibly a fault with the
thermo switch which activates the fan?

Thanks in advance for any suggestions.
Stephen Clark - 22 Dec 2006 08:27 GMT
I had an 85 Audi 5000 that had a similar problem, and it turned out to be a
stuck fan relay.

You can remove the fan relay temporarily to avoid running down the battery
when the engine is off.

Replacing the relay with a new one solved the problem.

I hope it will solve yours...

Signature

--
Stephen Clark
89 Audi 100
Houston, Texas USA

See my Audi in the Registry at www.audiworld.com!

>I have a 1987 Audi 100 with the 5-cylinder 2 litre engine.
>
[quoted text clipped - 17 lines]
>
> Thanks in advance for any suggestions.
TonyJ - 23 Dec 2006 03:36 GMT
OTOH, the OP didn't say if the engine is actually the 2.2L turbo. If that is the
case, it has a turbo after run pump and it also activates the radiator fan after
the ignition is turned off if the coolant temperature is high enough. If this is
the case it could run for a number of minutes before turning off.

Still, it might just be a stuck relay like you suggest.

> I had an 85 Audi 5000 that had a similar problem, and it turned out to be a
> stuck fan relay.
[quoted text clipped - 5 lines]
>
> I hope it will solve yours...
Art Ebbe - 23 Dec 2006 04:57 GMT
>OTOH, the OP didn't say if the engine is actually the 2.2L turbo. If that is the
>case, it has a turbo after run pump and it also activates the radiator fan after
>the ignition is turned off if the coolant temperature is high enough. If this is
>the case it could run for a number of minutes before turning off.

No, it's not the turbo version.

>Still, it might just be a stuck relay like you suggest.
>
[quoted text clipped - 7 lines]
>>
>> I hope it will solve yours...
Art Ebbe - 23 Dec 2006 04:58 GMT
>I had an 85 Audi 5000 that had a similar problem, and it turned out to be a
>stuck fan relay.
[quoted text clipped - 5 lines]
>
>I hope it will solve yours...

I'll certainly give that a try, thanks.   The Haynes manual is less
than helpful on the subject.
Art Ebbe - 27 Dec 2006 04:34 GMT
>I had an 85 Audi 5000 that had a similar problem, and it turned out to be a
>stuck fan relay.
[quoted text clipped - 5 lines]
>
>I hope it will solve yours...

There are actually two fan relays - the smaller type 214 and the
larger type 235.   Replacing the larger one solved the problem - the
fan only runs on for two minutes or so now.

Thanks again!
TonyJ - 27 Dec 2006 22:45 GMT
>>I had an 85 Audi 5000 that had a similar problem, and it turned out to be a
>>stuck fan relay.
[quoted text clipped - 11 lines]
>
> Thanks again!

For future reference, there are actually three fan relays.
Fan speed one and two relays are in the main relay box just in front of the
drivers side windshield.

Fan speed three (fastest when the engine is very hot) is a double wide relay in
the Aux relay panel under the dash on the drivers side.
 
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