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Car Forum / Audi Cars / June 2007

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audi tt, 1.8 T, 225 HP - rpm variatins at deceleration and other problems

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florinman@gmail.com - 04 Jun 2007 15:24 GMT
Hi everybody,

Please take a little time for my rather long story, but consider the
fact that I' am struggling with this matter for more than a year.
I've bought a Audi TT, 1.8 Turbo, 225 HP from 2000, and soon I have
discovered that the turbine (turbocharger) is broken - was throwing
oil in the exhaust system and the effect was a black smoke.
I've changed the turbine, then because VAG-COM reported a error I've
changed the Lambda oxygen sensor everything was OK in respect with the
VAG-COM, or at least I got no more errors.

Then I have noticed ( I don't remember if this happend before I
changed the turbine) this strange behaviour: whenever I relase too
suddenly the throttle pedal I hear a noise in the air filter area
(some kind of rattling) and the engine rpm drop dangerously to a 400 -
600 rpm. Sometimes in slow speed corners the engine stops.

For this I have changed the throttle body with a new one, after many
calibrations and cleanings - no difference.

Recently I have changed the debitmeter with a new one and everything
got crazy. First the car worked almost as before - with a small lack
of power when I begun to press the acceleration pedal.
When I stoped after few kilometers I received the error:

Control Module Part Number:
 Component and/or Version: 1.8L R4/5VT         0001
          Software Coding: 05710
           Work Shop Code: WSC 00000
1 Fault Found:
16486 - Mass Air Flow Sensor (G70): Signal too Low
       P0102 - 35-00 - - - Intermittent

Then I cleared this error, made another few kilometers and I got:

Control Module Part Number:
 Component and/or Version: 1.8L R4/5VT         0001
          Software Coding: 05710
           Work Shop Code: WSC 00000
1 Fault Found:
16514 - Oxygen (Lambda) Sensor B1 S1: Malfunction in Circuit
       P0130 - 35-10 - - - Intermittent

I cleared also this error, I have callibrated the throttle body and I
got again the Lambda error.
I have cleared again the Lambda error and then the car became not
stable when I started it. It didn't start at the first few tries, I
got a huge rpm variation, I got explosions in the exhaust etc...

I had to disconnect the debitmeter (pulled of the power cable) and the
car worked different in the sense that it was the first time I didn't
experienced rpm drops, although the noise in the air filter area was
still persistent. But,       I couldn't go over 3500 rpm - it was
clear that this was not the fix.

In the next morning I have connected the debitmeter back, got
difficulties when I tried to start the engine but I have hepled the
engine to start by pressing hard the throttle pedal. Whenever the
engine passes the first phase, with the acceleration help it goes to a
"normal" behaviour.

Because I got again the Lambda error I have put it out and clean it,
although it was allready clean. From then on I  received no more
Lambda errors.

I have drove the car, with a difficult start, but then it worked fine,
on the highway with 130 - 160 km/h. When I got off the highway, after
couple of kilometers with 40 - 100 km/h, the ESP warning on bord
lighted up. I have stoped and I have seen that I had the new error:

Control Module Part Number:
 Component and/or Version: 1.8L R4/5VT         0001
          Software Coding: 05710
           Work Shop Code: WSC 00000
1 Fault Found:
16487 - Mass Air Flow Sensor (G70): Signal too High
       P0103 - 35-10 - - - Intermittent

Even though I have cleared the error in the next 100 km it appeard
again a couple of times everytime announced by the ESP on bord.

I stoped, cleared the error, didn't start the car for few days then I
made around 300 KM - normal rode and highway. I had dificulties to
start the car but then it worked almost like before I changed the
debitmeter and ... I got no more errors! The next day, after a
difficult start I drove around 10 km but again no errors.

What I have noticed and I believe it is important is that whenever I
have dificulties to start the car, in the "001" Measuring Blocks field
in VAG-COM I got at "HOS2 Control" a constant "25%" value. Anytime
else I got a constant variation from -7% to +10%.

Well, that's the story... If it not clear please indicate me what else
should I do and what other data may I offer you. Maybe based on your
experience you can help me clarify:

- why the car is producing a rattling noise while decelerating in the
air filter area? I believe that it is relared with the "cut-off" valve
but how can I decide it is broken, what experiments should I make,
what data in VAG-COM should I follow?

- why is the rpm droping when I take the foot off the pedal?

- is the new debitmeter broken, or is the old one but in such manner
that it hides some of the car's vices?

- what do you think I should do to solve the problem or make it clear?
Tony - 04 Jun 2007 20:30 GMT
> Hi everybody,
>
[quoted text clipped - 9 lines]
>
> - what do you think I should do to solve the problem or make it clear?

The debitmeter  that you refer to is not a term that I have heard in the
US but a Google seems to indicate that it is the Diverter Valve that you
are referring to. The DV may be at fault causing boost problems but
probably not the cause of most of your issues.

A rattle under deceleration is often associated with a failed Waste Gate
actuator which is part of the turbo but can be replaced separetly for
about $180 US parts cost. If this is the problem you would experience
loss of boost under acceleration but it would not be the reason that you
are getting codes.

I would guess that you had a loose connection of the O2 sensor. Crimped
wire connection are preferred over soldered when replacing with generic.

I don't remember you saying that you replaced the MAF. If not that is
the first thing I would suggest and then see what codes you get. The MAF
can be cleaned but replacing it is a more certain fix.
florinman@gmail.com - 07 Jun 2007 12:45 GMT
> florin...@gmail.com wrote:
> > Hi everybody,
[quoted text clipped - 28 lines]
> the first thing I would suggest and then see what codes you get. The MAF
> can be cleaned but replacing it is a more certain fix.

All appologies! By debitmeter I was reffering to MAF!
I have placed back the old MAF and the errors dissapeard. The
turations still drop though... and the sound is still scratching my
nerves.
So you are saying that is the "Waste Gate Actuator"... Is this the
term audi uses as well for this part? Well I will look for this part,
see where is located but
meanwhile I have ordered a Diverter Valve because someone told me that
the sound can be associated with DV. What do you think about that?
Tony - 07 Jun 2007 20:32 GMT
>> florin...@gmail.com wrote:
>>> Hi everybody,
[quoted text clipped - 33 lines]
> meanwhile I have ordered a Diverter Valve because someone told me that
> the sound can be associated with DV. What do you think about that?

Good that replacing the MAF corrected the codes.

"Waste Gate Actuator" is the term that is used in the US and I would
guess most other English speaking countries. It is an assembly that is
attached to the side of the turbo and is usually considered a part of
the turbo but can be changed separetly. Replacing it requires remocing
the turbo. I was just guessing that this might be your problem. Be sure
to diagnose the problem before spending money and time on it.

A failed waste gate actuator can be diagnosed visually. With the engine
off, look down the exhaust side of the engine and see the turbo. Between
the turbo and the engine you will just barely be able tyo see a shiny
steel rod running forward and back. That it the actuator rod. Use a
stick to reach down to push on the shiney rod Try to move it back and
forth. If it moves at all it is bad otherwise it is probably fine.

Changing the DV is a good idea and may help. It would have been a good
idea to pressure test the system for leaks and observe boost with a gage
 to see if you have a problem with it before buying parts.

Let us know your progress.
florinman@gmail.com - 18 Jun 2007 17:01 GMT
> florin...@gmail.com wrote:
> >> florin...@gmail.com wrote:
[quoted text clipped - 56 lines]
>
> Let us know your progress.

Hello,

Well I have finally replace the DV. The resoults are good: the noise
dissapeared or at least is hardly noticeable and the rpm drops are now
smaller and rarely appear.
But... to be able to use the car untill I got the DV I have put back
the old MAF and I have returned the new one (I descriebed the problems
related with the new MAF in my first post). Since then I experience a
engine power loss. I am still hearing the turbo but the car lacks
power.
Please see the VAG-COM log file in which I have also generated a
graph: http://www.yousendit.com/download/WFJVblFBYTIrV3cwTVE9PQ
What I suppose is that there is a problem with the turbo pressure
because the actual pressure (@Intercooler) (with the red color), is
allways less than requested presure - yellow. In fact the pressure
only incerases if I press at once and very hard the gas pedeal. If I
press it gredualy nothing happens. Is this normal? With blue are the
rpm. With green are the verry slow values recorded by the MAF. What do
you think about these measurements?
Tony - 18 Jun 2007 21:51 GMT
>> florin...@gmail.com wrote:
>>>> florin...@gmail.com wrote:
[quoted text clipped - 71 lines]
> rpm. With green are the verry slow values recorded by the MAF. What do
> you think about these measurements?

It still sounds like a problem with the waste gate actuator and may be
combined with a vacuum leak.
florinman@gmail.com - 19 Jun 2007 14:34 GMT
> It still sounds like a problem with the waste gate actuator and may be
> combined with a vacuum leak.
Well, I have started to read about the waste gate actuator and at this
location:  Washttp://en.wikipedia.org/wiki/Wastegate and I have seen
the last paragraph - "Wastegate chatter myth" which seems to completly
explain the noise I experience. Long story short, it says that the
turbine makes the noise but the cause is DV not WGA.

Anyway, I will check the turbo system, including WGA.

If you have any other ideea please tell me. Is possible to experience
the above issues because of the pressure sensors?
Tony - 19 Jun 2007 18:56 GMT
>> It still sounds like a problem with the waste gate actuator and may be
>> combined with a vacuum leak.
[quoted text clipped - 8 lines]
> If you have any other ideea please tell me. Is possible to experience
> the above issues because of the pressure sensors?

When I lost the WGA in my '98 A4 1.8TQM It lost almost all of the boost
and it rattled. I could also rattle the rod with a stick.
We pulled the K03 out and verified that the WGA was bad because it had
no resistance. We replaced the WGA from a spare K03 and the problem was
solved and boost was back :-)

Your issue may well be different.
 
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