My trusty 89 Audi 100 failed the Texas annual emissions inspection, with
excessive HC at idle ( 373 vs. the 220 limit ). All other parameters were
under the limit, including HC at speed. The inspection station said to get
an additive from O'Reilly Auto Parts called "Guaranteed To Pass", and run it
through a tank full of premium gas with Techron. Then run the car for about
15 miles to get it good and warm before inspecting it again.
I have 15 days to get the car re-inspected without having to pay another $40
fee.
What do you think of their advice? Do you have any other suggestions?
FYI, the car has been maintained by the book by a very competent Audi
mechanic, and it is current on oil changes and tune-ups; all the basics are
correct. I also add Techron at every oil change. He says it may need a new
catalytic converter. The odometer stopped working several years ago, but I
estimate the mileage at around 300K miles. I only put about 4000 miles a
year on the car now, so it is driven mostly in town two or three times a
week for short trips.
Thanks for your opinions!

Signature
Stephen Clark
89 Audi 100
Houston, Texas USA
TonyJ - 02 Apr 2008 22:57 GMT
> My trusty 89 Audi 100 failed the Texas annual emissions inspection, with
> excessive HC at idle ( 373 vs. the 220 limit ). All other parameters were
[quoted text clipped - 19 lines]
>
>
The four T44s that I used to have never had a problem with inspections.
Try to replace you air filter.
Your mechanic probably is familiar with the ISV Idle stabilization valve
and the throttle body switch that activates its controller. You might
want to have its function checked.
If yours has an O2 sensor, that might need replacing.
There is also an adjustment for injector frequency (I don't remember
what it is called) that can adjust rich / lean conditions. Your mechanic
could look at adjusting that with a dwell meter.
The first thing I would do is to try the suggestion of the inspectors
with the "Guaranteed To Pass" and the Techron. It might just be dirty
injectors.
Let us know how it tests.
dave AKA vwdoc1 - 03 Apr 2008 03:24 GMT
distributor too far advanced
bad spark, spark plug or injector
air/vacuum leak maybe at injector seals
debris on intake valves soaking up fuel before it enters the cylinders
mixture too lean (CO adjustment in fuel distributor)
engine problems?
TonyJ mentioned the throttle switches which might have broken wires.
I think your fuel injection has the electronic fuel pressure regulator which
can be adjusted with a Digitasl Volt Ohm Meter.
So new air & fuel filters, spark plugs & wires, oil change would be the
second thing to do after a compression test. ;-)
but these things have been done! ;-)

Signature
later,
dave
(One out of many daves)
>> My trusty 89 Audi 100 failed the Texas annual emissions inspection, with
>> excessive HC at idle ( 373 vs. the 220 limit ). All other parameters were
[quoted text clipped - 37 lines]
>
> Let us know how it tests.
Stephen Clark - 08 Apr 2008 00:25 GMT
Thank you all for your suggestions. After running the gas treatment through
a full tank of premium, the HC at idle was reduced by about 100 points to
285. The limit is 220, however. My mechanic says to run another can through
and see if it will get it under the limit. Is this a good idea? Are the
effects of the intake system cleaner cumulative?

Signature
Stephen Clark
89 Audi 100
Houston, Texas USA
dave AKA vwdoc1 - 08 Apr 2008 03:43 GMT
It sounds like you are on the right path.
Can the distributor timing be retarded a little on your engine?
Can you give it a nice long run on the highway with the cleaner in it?
> Thank you all for your suggestions. After running the gas treatment
> through a full tank of premium, the HC at idle was reduced by about 100
> points to 285. The limit is 220, however. My mechanic says to run another
> can through and see if it will get it under the limit. Is this a good
> idea? Are the effects of the intake system cleaner cumulative?
Stephen Clark - 08 Apr 2008 19:49 GMT
I did just exactly that on the first go-round. Ran it on a weekend trip, and
even performed
the old "Italian tune-up" - running it in second gear at about 5000 RPM for
a few brief bursts.
I don't know about retarding the timing - isn't it controlled by the
computer via knock sensors?

Signature
Stephen Clark
89 Audi 100
Houston, Texas USA
TonyJ - 08 Apr 2008 21:25 GMT
> I did just exactly that on the first go-round. Ran it on a weekend trip, and
> even performed
[quoted text clipped - 4 lines]
> computer via knock sensors?
>
It is limited by the knock sensors but I thing you have some control in
adjustment with the distributor. If the distributor adjustment bolt is
still covered by the factory tamper shield you would need to use a hand
grinder to take that off before adjusting. Mark the distributor location
before changing it.
dave AKA vwdoc1 - 12 Apr 2008 19:57 GMT
So on your '89 your ign spark is timed using an Engine Speed Sensor and not
the distributor?
The only 100 I have seen needed a new Crank Sprocket.
>I did just exactly that on the first go-round. Ran it on a weekend trip,
>and even performed
[quoted text clipped - 3 lines]
> I don't know about retarding the timing - isn't it controlled by the
> computer via knock sensors?
Stephen Clark - 14 Apr 2008 21:45 GMT
I know it has knock sensors, but I don't know about an engine speed sensor.
Seems like there is a Hall effect sensor, but I don't know if that is
involved in timing or not.
I didn't think that the timing was adjustable at the distributor, but
according to Tony J it is adjustable at the distributor, if you defeat the
tamper shield. Haven't looked at it yet to see, though.
Stephen Clark
89 Audi 100
Houston, Texas USA
> So on your '89 your ign spark is timed using an Engine Speed Sensor and
> not the distributor?
[quoted text clipped - 7 lines]
>> I don't know about retarding the timing - isn't it controlled by the
>> computer via knock sensors?