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Car Forum / BMW Cars / October 2006

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320d turbo 2001?

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Richard - 24 Oct 2006 11:45 GMT
How common is the 320d turbo failure? I have a 2001 and am a little
concerned its eventually going to cost me a bob or two, Is it
avoidable, and what exactly is the cost implication.

If a new turbo is fitted do they suffer the same fate?
John Burns - 24 Oct 2006 13:45 GMT
> How common is the 320d turbo failure? I have a 2001 and am a little
> concerned its eventually going to cost me a bob or two, Is it
> avoidable, and what exactly is the cost implication.

I've never heard of a turbo failing on any BMW engine. Which surprises
me a little!

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Grumps - 24 Oct 2006 14:11 GMT
>> How common is the 320d turbo failure? I have a 2001 and am a little
>> concerned its eventually going to cost me a bob or two, Is it
>> avoidable, and what exactly is the cost implication.
>
> I've never heard of a turbo failing on any BMW engine. Which surprises
> me a little!

I have! My father-in-law had an E39 1999 530d which needed a turbo change.
It was covered under warranty.
Richard Sexton - 24 Oct 2006 16:07 GMT
>How common is the 320d turbo failure? I have a 2001 and am a little
>concerned its eventually going to cost me a bob or two, Is it
>avoidable, and what exactly is the cost implication.
>
>If a new turbo is fitted do they suffer the same fate?

Turbochargers are amazingly long lived. They can really only suffer
from bad oil, ie not changed frequently enough.

There's a place in Texas that rebuilds them and if they get your old
one they can tell you by looking at it what you did wrong and why it
failed.

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  Need Mercedes parts?   http://parts.mbz.org
Richard Sexton       | Mercedes stuff: http://mbz.org
1970 280SE, 72 280SE | Home pages: http://rs79.vrx.net
633CSi 250SE/C 300SD | http://aquaria.net http://killi.net

Leroy - 24 Oct 2006 18:15 GMT
Quite common.  When they fail you can grab the impeller and wiggle it up and
down a lot.  Sometimes the impellers hit the housing and jam up.  Also when
they go they fill the inlet side with oil and smoke like mad, so if you
replace it yourself you will need to drain all the oil from the intercooler
etc, otherwise when you restart it and rev it, it will uncontrollably rev
it's nuts off and potentially cause other damage.  You will also need to
leave it somewhere to burn off the oil in the exhaust as driving it on the
road is not advisable.  This could take quite a while.

Cost wise, you are looking at a new turbo and labour.  I don't know if the
new turbo is modified, but I would imagine it is by now.

> How common is the 320d turbo failure? I have a 2001 and am a little
> concerned its eventually going to cost me a bob or two, Is it
> avoidable, and what exactly is the cost implication.
>
> If a new turbo is fitted do they suffer the same fate?
Richard Sexton - 24 Oct 2006 20:14 GMT
>Quite common.  When they fail you can grab the impeller and wiggle it up and
>down a lot.

Worn bearings. Keep in mind the turbo gets HOT and if you don't use synthetic
(which resists cooking more than dino juice) then it's probably a good idea
to NOT shut the engine off after running at high speed. The oil stuck in the
turbo cooks and with dono juice this is a bad idea.

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  Need Mercedes parts?   http://parts.mbz.org
Richard Sexton       | Mercedes stuff: http://mbz.org
1970 280SE, 72 280SE | Home pages: http://rs79.vrx.net
633CSi 250SE/C 300SD | http://aquaria.net http://killi.net

Leroy - 24 Oct 2006 20:32 GMT
The turbos fail even when using fully synthetic oil.

> In article <P6CdnZX0-ZK316PYnZ2dnUVZ8qmdnZ2d@pipex.net>,
>
[quoted text clipped - 5 lines]
> the
> turbo cooks and with dono juice this is a bad idea.
Richard Sexton - 25 Oct 2006 01:48 GMT
>The turbos fail even when using fully synthetic oil.

You're kidding. Why? Granted it's the "other" German car
but I got 285K miles on my first turbo, replaced it with
a used one and have put 150k+ miles on it and it's still good.

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  Need Mercedes parts?   http://parts.mbz.org
Richard Sexton       | Mercedes stuff: http://mbz.org
1970 280SE, 72 280SE | Home pages: http://rs79.vrx.net
633CSi 250SE/C 300SD | http://aquaria.net http://killi.net

daytripper - 25 Oct 2006 03:30 GMT
>>The turbos fail even when using fully synthetic oil.
>
>You're kidding. Why? Granted it's the "other" German car
>but I got 285K miles on my first turbo, replaced it with
>a used one and have put 150k+ miles on it and it's still good.

Is it possible that BMW doesn't water-cool its turbos?
And provide after-run cooling?
Like "yet an other" German car? ;-)

/daytripper
'00 s4 6spd, original turbos
Richard Sexton - 25 Oct 2006 05:09 GMT
>>>The turbos fail even when using fully synthetic oil.
>>
[quoted text clipped - 4 lines]
>Is it possible that BMW doesn't water-cool its turbos?
>And provide after-run cooling?

Mine is neither.

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  Need Mercedes parts?   http://parts.mbz.org
Richard Sexton       | Mercedes stuff: http://mbz.org
1970 280SE, 72 280SE | Home pages: http://rs79.vrx.net
633CSi 250SE/C 300SD | http://aquaria.net http://killi.net

David Skelton - 25 Oct 2006 12:48 GMT
Hi All, (first ever post)

E46 320d turbo failure much more common than BMW would like to admit. They
now claim that cars post 2003 are not affected.

Many other manufacturers use the same (-ish) Garrett GT17 49V unit on their
cars without nearly the same failure rate. None are water cooled.

When mine went, there was no smoke at all. The only symptom was no boost
pressure during acceleration.

When replacing the turbo, the exhaust and catalytic converter needed
replacing too. Had this not been under warranty, the bill would have been
close to £2,000. Also, the ECU needs to be updated with a different map
after a replacement turbo.
Strangely, BMW do not recommend an oil + filter change after a turbo
failure. I think that an oil + filter change is rather fundamental after
such an event.

I think that the problem is with both the extended drain for the oil service
and, (IMHO), the use of Castrol oils which BMW and Audi are paid to endorse,
and owners / drivers not knowing or bothering with the end of journey cool
down where the engine should be left to tick over for at least 30 seconds
before switching the engine off, longer if the drive was fast and of any
significant length.
Also, the engine should not be revved high (loaded or unloaded) until the
oil has warmed. NEVER rev any turbo engine then turn off the ignition
straight away.

Best regards

David
Richard - 25 Oct 2006 13:05 GMT
> Hi All, (first ever post)
>
> E46 320d turbo failure much more common than BMW would like to admit. They
> now claim that cars post 2003 are not affected.

you may find the link below of interest, the bottom of the thread
showing the crankcase breather, could this be the problem?

http://www.bmwland.co.uk/talker/viewtopic.php?t=36931&postdays=0&postorder=asc&s
tart=15

Richard - 25 Oct 2006 13:06 GMT
> Hi All, (first ever post)
>
> E46 320d turbo failure much more common than BMW would like to admit. They
> now claim that cars post 2003 are not affected.

you may find the link below of interest, the bottom of the thread
showing the crankcase breather, could this be the problem?

http://www.bmwland.co.uk/talker/viewtopic.php?t=36931&postdays=0&postorder=asc&s
tart=15

 
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