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Car Forum / BMW Cars / January 2007

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E39 brake job..

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SunK - 16 Jan 2007 12:35 GMT
Hi All -

My E39 requires front brake pad replacement. My local gas station owner
says he has ASE certified technician and can do the job as it's a
simple piece of scope and he does it all the time for other premium
luxury cars (I see many luxury foreign cars in his lot).

I have never had anything done (other than tire replacement) on the car
except from authorized dealership. The price diff for the brake job is
literally double and the Exxon repair is guaranteeing they will use
original BMW parts.

My E39 is a '98. Any opinions on whether I should go with the cheaper
option given the simple enough scope of work..?

Thanks in advance..

-R
admin - 16 Jan 2007 15:19 GMT
> Hi All -
>
[quoted text clipped - 14 lines]
>
> -R

Replacing the brake pads isn't rocket science.. but make sure you're
comparing apples to apples. I'm certain the BMW quote includes new
rotors. BMW's normally require new rotors with every front brake pad
change (and new ones on the rear with every other pad change.)

It's possible the Exxon repair only includes "cutting" the current
rotors. This is a bad idea since the rotors will be under or very close
to under minimum thickness after cutting them, and prone to warping. BMW
 workshop procedures do not allow for cutting any brake rotors.
Replacement is the correct way to do it.

Genuine BMW rotors aren't all that expensive - so make sure the job
includes them. Then compare the price.
John Burns - 16 Jan 2007 15:23 GMT
> My E39 requires front brake pad replacement. My local gas station owner
> says he has ASE certified technician and can do the job as it's a
> simple piece of scope and he does it all the time for other premium
> luxury cars (I see many luxury foreign cars in his lot).

Brake jobs aren't rocket science. I'd go with him.

Only slight "gotcha" is the wear sensor, you need to replace the sensor
wire. But only if it's triggered the (O) warning light on the dash.
Otherwise the old one can be resued.

If you brake fluid is >2 years old have it replaced.

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Jeff Strickland - 16 Jan 2007 17:04 GMT
Replacing pads is a VERY straightforward job. Somebody that knows how can do
the entire car, pads and rotors, in under an hour (assuming he has the parts
on hand when he starts).

You did not say how many miles are on the car, so I'll give a bit of general
information that you might need to be aware of.

The rear brakes _generally_ are replaced at a ratio of two sets of fronts
for a set of rear. If you have had the front brakes replaced before (the age
of your car suggests this can be true) then you should also expect that the
rear brakes will beneeded as well.

The brake rotors typically last through two sets of pads. You may be ready
for rotors as well, on the front only would be my guess. Youi may not need
rotors, but the rotors have a number stamped into them that the guy will
compare to a measurement he makes with a micrometer. If the rotors are
close, or below, this number, you will have to get new rotors.

Guys that service their own brakes typically find that rotors run to about
$50 each, and pads are about $50 per axle set. This should give a parts
price for the project at about $300 if you need all rotors and pads. Adjust
as needed for the parts you actually need, and factor in the notion that
factory parts might be a bit higher.

> Hi All -
>
[quoted text clipped - 14 lines]
>
> -R
John Carrier - 16 Jan 2007 19:49 GMT
> Replacing pads is a VERY straightforward job. Somebody that knows how can
> do the entire car, pads and rotors, in under an hour (assuming he has the
[quoted text clipped - 19 lines]
> Adjust as needed for the parts you actually need, and factor in the notion
> that factory parts might be a bit higher.

Good advice except that you'll probably being using substandard parts for
$300.  OEM or equivalent will run about $400-450 for rotors, pads and
sensors.

R / John
Jeff Strickland - 16 Jan 2007 20:23 GMT
>> Replacing pads is a VERY straightforward job. Somebody that knows how can
>> do the entire car, pads and rotors, in under an hour (assuming he has the
[quoted text clipped - 23 lines]
> $300.  OEM or equivalent will run about $400-450 for rotors, pads and
> sensors.

"Substandard" is subjective. I did a very good job on my first 3 Series at
those prices. Personally, I don't see the attraction to buying these kinds
of parts from the stealership, the aftermarket offers excellent quality
parts for a better price.
SunK - 16 Jan 2007 21:18 GMT
All - thank you all for excellent opinions - appreciate it. Based on
what you say, I feel:

- the scope is simple enough that does not mandate a trip to the
stealership.
- the local store is procuring the spare parts from the local BMW
dealership (pads, rotors and sensors), so parts quality should not be a
worry.

Thanks again!

-R

> >> Replacing pads is a VERY straightforward job. Somebody that knows how can
> >> do the entire car, pads and rotors, in under an hour (assuming he has the
[quoted text clipped - 28 lines]
> of parts from the stealership, the aftermarket offers excellent quality
> parts for a better price.
Jeff Strickland - 17 Jan 2007 03:48 GMT
> All - thank you all for excellent opinions - appreciate it. Based on
> what you say, I feel:
[quoted text clipped - 6 lines]
>
> Thanks again!

I think you have done the right thing. Drive happy.
John Carrier - 17 Jan 2007 02:20 GMT
SNIP

>> Good advice except that you'll probably being using substandard parts for
>> $300.  OEM or equivalent will run about $400-450 for rotors, pads and
[quoted text clipped - 4 lines]
> of parts from the stealership, the aftermarket offers excellent quality
> parts for a better price.

The price I quoted was aftermarket but to OEM standard.  I ran a check and
I'm off a bit, $360 plus shipping from turner motor sport.  Given the cost
of shipping but no tax, probably $400 even.

You can find bargain bits on eBay, but no telling the quality.  If you go to
the dealer you'll pay a premium price to maintain his parts dept.

R / John
Jeff Strickland - 17 Jan 2007 03:47 GMT
> SNIP
>
[quoted text clipped - 13 lines]
> You can find bargain bits on eBay, but no telling the quality.  If you go
> to the dealer you'll pay a premium price to maintain his parts dept.

I went down the street to the local parts house and bought name-brand stuff
that worked out just fine. And, I paid roughly $300 for four sets of pads
and four rotors. The parts house offers up cheap stuff, good stuff, and
premium stuff. I generally buy the premium stuff because the cost-up as
compared to the good stuff is a few pennies on the dollar, and I never buy
the cheap stuff.
Mike G - 16 Jan 2007 22:47 GMT
>> Guys that service their own brakes typically find that rotors run to
>> about $50 each, and pads are about $50 per axle set. This should give a
[quoted text clipped - 4 lines]
> Good advice except that you'll probably being using substandard parts for
> $300.

There is no reason to believe that OEM brake rotors are any better than
those made by a reputable after market manufacturer. Indeed it's not unknown
for pattern parts to be made by the same Co that supplies the motor Co,
but being 'pattern parts' they are usually cheaper.
Bearings are a classic example. A std bearing bought from a bearing supplier
might cost £3-4. Put in a box with a car makers logo on it, and the price
can more than double. For exactly the same spec bearing, from the same
manufacturer.
Mike.
admin - 17 Jan 2007 20:05 GMT
> There is no reason to believe that OEM brake rotors are any better than
> those made by a reputable after market manufacturer.

Actually - there is. And it's not OEM vs the others, it OE vs OEM (as in
Original Equipment from BMW and Original Equipment Manufacturer - where
they can use the term because at one time they may have manufactured one
little part for BMW.)

> Indeed it's not unknown for pattern parts to be made by the same Co that supplies the motor Co,
> but being 'pattern parts' they are usually cheaper.

And it's also known that BMW rotors are fully balanced. If you look at
the newer ones you'll see little circular grind marks on the cooling
fins between the two rotor surfaces. Older ones used balance clips that
clipped onto the fins. ATE makes BMW rotors, ATE also makes "OEM" rotors
that fit the same BMWs. The ATE OE rotors are balanced. The ATE "OEM"
rotors are not.  Same deal with brake pads.. ATE OE pads have chamfered
edges. ATE "OEM" pads do not.  Does it make a difference?  Sure does - I
found this out when I had to redo a job I did with ATE "OEM" stuff due
to shudder and vibration. With the BMW parts installed - the brakes felt
just like they did from the factory.

> Bearings are a classic example. A std bearing bought from a bearing
> supplier might cost £3-4. Put in a box with a car makers logo on it, and the price
> can more than double. For exactly the same spec bearing, from the same
> manufacturer.

You're on solider ground with this statement on bearings, although BMW
may specify closer than standard tolerances on bearings then the
tolerances of an "off the shelf bearing". If the PN is identical - then
the bearing is likely identical, but I've seen BMW specific bearings
with a manufacturer's part number on them that can't be located in the
manufacturer's catalog. Same dimensions as a stock bearing - different
tolerances.

> Mike.

OE = Original Equipment - from BMW

OEM = Original Equipment Manufacturer - which doesn't mean they
manufacture THIS part for the manufacturer, or that this part meets the
OE specifications.
Dan Buchan - 17 Jan 2007 20:53 GMT
> And it's also known that BMW rotors are fully balanced. If you look at
> the newer ones you'll see little circular grind marks on the cooling
[quoted text clipped - 6 lines]
> to shudder and vibration. With the BMW parts installed - the brakes felt
> just like they did from the factory.

Whenever I used ATE OEM pads they were chamfered.  Used ATE discs too
and never had a problem.  Do discs really need balancing?

> OEM = Original Equipment Manufacturer - which doesn't mean they
> manufacture THIS part for the manufacturer, or that this part meets the
> OE specifications.

Obviously that's true, but conversely you can't say the OEM part is NOT
the same, either.
Dave Plowman (News) - 18 Jan 2007 00:29 GMT
> Whenever I used ATE OEM pads they were chamfered.  Used ATE discs too
> and never had a problem.  Do discs really need balancing?

I always fit ATE and have since my first BMW and never had a problem
either.

I can't see why a well made disc should need balancing - it would have to
start out as a very poor casting if it was significantly out of balance
after machineing. Perhaps the ones Mr Admin saw with signs of balancing
started off as poor castings.

It's rather the same as with tyres. The pick of the bunch don't need
balancing either when new. They usually go to the makers to be fitted to
new cars.

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Richard Sexton - 18 Jan 2007 01:43 GMT
>> Whenever I used ATE OEM pads they were chamfered.  Used ATE discs too
>> and never had a problem.  Do discs really need balancing?
>
>I always fit ATE and have since my first BMW and never had a problem
>either.

I just get an or car balance which takwes care of any sligh imbalance in the
wheel, tire, hub, rotors, half shafts etc.

I resist the urge to get factory parts. 10 years later, so far so good.

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admin - 18 Jan 2007 14:41 GMT
>> Whenever I used ATE OEM pads they were chamfered.  Used ATE discs too
>> and never had a problem.  Do discs really need balancing?

I think the difference is the amount of chamfer. BMW pads have a deep
chamfer that goes at least 1" or so into the pad. Aftermarket pads
typically have a small edge chamfer. The deep chamfer stays in place for
a long time as the pad wears, and puts more braking force on a smaller
area to begin with - which may help with pad-bedding-in.

> I always fit ATE and have since my first BMW and never had a problem
> either.
[quoted text clipped - 3 lines]
> after machineing. Perhaps the ones Mr Admin saw with signs of balancing
> started off as poor castings.

Think about the casting with ventilated rotors - there is no way to
machine the interior fin area, and this is a rough sand casting
(probably done via lost-wax). There is obviously some need for balancing
or BMW wouldn't bother doing it.  Considering how fussy BMW front ends
are for balance, it seems to be a GOOD THING to have the rotors balanced.

> It's rather the same as with tyres. The pick of the bunch don't need
> balancing either when new. They usually go to the makers to be fitted to
> new cars.

It we take this analogy further - then the pick of the bunch of rotors
are sent to BMW who finds they still need balancing. Look at a factory
rotor - on the E39 ones you'll see circular grinding marks at points
along the fins where material was removed (undoubtably by an automated
machine) to balance them.

I'm not one to waste money - but the work required to redo this job when
it goes bad is enough to keep me using OE parts. Redid it once and that
was enough aggravation that I don't want to redo it again.
Dave Plowman (News) - 18 Jan 2007 17:46 GMT
> I'm not one to waste money - but the work required to redo this job when
> it goes bad is enough to keep me using OE parts. Redid it once and that
> was enough aggravation that I don't want to redo it again.

I'd not like to guess how many discs my brother and myself have replaced
on our BMWs over the years, but they've all been ATE and all fine. Perhaps
they come from more than one factory depending on the country they're
supplying.

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Mike G - 18 Jan 2007 02:16 GMT
>> There is no reason to believe that OEM brake rotors are any better than
>> those made by a reputable after market manufacturer.
[quoted text clipped - 18 lines]
> vibration. With the BMW parts installed - the brakes felt just like they
> did from the factory.

I think you were just unfortunate. I've fitted many pattern discs and pads
to my cars over the years without any problems concerning balance or
efficiency.
I don't believe in trying to save money on safety related items, if it means
the parts are sub standard. If I believed that were the case I wouldn't use
them.

A few weeks ago I had pattern rear discs, pads and brake shoes fitted to my
E39.
Total cost for the parts, under £100. No complaints so far.
I don't know what BMW charge for the same parts, but I imagine it to be
considerably more.

>> Bearings are a classic example. A std bearing bought from a bearing
>> supplier might cost £3-4. Put in a box with a car makers logo on it, and
[quoted text clipped - 9 lines]
> manufacturer's catalog. Same dimensions as a stock bearing - different
> tolerances.

Somehow I doubt that. An off the shelf stock bearings is built to what might
be called a std commercial tolerance, but by selective assy, and at added
cost, a more precise bearing can be supplied. AFAIK designated by 'o', 'oo'
and 'ooo' with 'ooo' bearings being the most precise.

> OE = Original Equipment - from BMW

Which is what I meant. OK a mistake on my part, but the context in which I
used the term should have made that fairly obvious.
Mike
Jack - 17 Jan 2007 02:55 GMT
More like "sub-BMW markup"

>> Replacing pads is a VERY straightforward job. Somebody that knows how can
>> do the entire car, pads and rotors, in under an hour (assuming he has the
[quoted text clipped - 25 lines]
>
> R / John
 
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