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Car Forum / BMW Cars / June 2007

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5 series front disks

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ö¿ô    © - 19 Jun 2007 16:16 GMT
Bmw 5 series car went into the garage a few days ago for new brake pads.

TO my horror the dealer wanted to change the disks. The car has only done
20000 miles.

Can anyone tell me what the diamter of the front disks should be on a 525
msport 2005  ???

Many TX
Oscar@nowhere.com - 19 Jun 2007 18:59 GMT
>Bmw 5 series car went into the garage a few days ago for new brake pads.
>
[quoted text clipped - 5 lines]
>
>Many TX

Eh!  Discs wear thin not smaller.  OD is about 335mm depending on model.
Dave Plowman (News) - 19 Jun 2007 19:14 GMT
> Bmw 5 series car went into the garage a few days ago for new brake pads.

> TO my horror the dealer wanted to change the disks. The car has only done
> 20000 miles.

> Can anyone tell me what the diamter of the front disks should be on a 525
> msport 2005  ???

If you want to check them for wear, it's the thickness that matters. The
minimum is stamped on the disc hub. If this is the first change it sounds
like you are not hard on brakes. But anyway, most last for two sets of
pads. But estimating how long the discs may last is guesswork, and garages
tend to load the cards on their side if you're paying.

If you don't have a micrometer measuring them can be tricky due to the
lip on the outside. One way is to use twist drills of known size (say 3mm)
as spacers and then used a vernier caliper which can be bought quite
cheaply. Subtract the sum of the drill sizes from the reading.

It's one of these jobs you really need to do yourself (it's pretty easy)
or use an independant. In the UK I saved about 400 gbp over dealer price
when changing them all myself using OEM parts and it was an easy morning's
work including collecting them.

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Fred W - 19 Jun 2007 19:38 GMT
>>Bmw 5 series car went into the garage a few days ago for new brake pads.
>
[quoted text clipped - 19 lines]
> when changing them all myself using OEM parts and it was an easy morning's
> work including collecting them.

You can get a cheap-o, Chinese, inside micrometer for about $20 which
will certainly be good enough for this use and all but the most precise
of measurements.

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-Fred W

Jeff Strickland - 19 Jun 2007 21:32 GMT
>>>Bmw 5 series car went into the garage a few days ago for new brake pads.
>>
[quoted text clipped - 26 lines]
> certainly be good enough for this use and all but the most precise of
> measurements.

What Fred said.

Don't mess around with drills as spacers, just buy the right tool for the
job.
Dave Plowman (News) - 19 Jun 2007 23:28 GMT
> > You can get a cheap-o, Chinese, inside micrometer for about $20 which
> > will certainly be good enough for this use and all but the most
> > precise of measurements.

> Don't mess around with drills as spacers, just buy the right tool for
> the job.

Have you actually tried my method? I merely offered it as an alternative
to a micrometer as a digital readout caliper is a much more versatile tool
and easier to read. It's not of course as accurate but good enough for
this job.

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Jeff Strickland - 19 Jun 2007 23:43 GMT
>> > You can get a cheap-o, Chinese, inside micrometer for about $20 which
>> > will certainly be good enough for this use and all but the most
[quoted text clipped - 4 lines]
>
> Have you actually tried my method?

No. I got the right tool.

I also have the ability to read a micrometer without taking it off of the
material I am measuing.
Dave Plowman (News) - 20 Jun 2007 00:12 GMT
> >> > You can get a cheap-o, Chinese, inside micrometer for about $20
> >> > which will certainly be good enough for this use and all but the
[quoted text clipped - 4 lines]
> >
> > Have you actually tried my method?

> No. I got the right tool.

You had to buy a micrometer for this task?

> I also have the ability to read a micrometer without taking it off of
> the material I am measuing.

Just as well with a disc as you won't be able to remove it. And many
people wouldn't have a clue how to read a micrometer correctly.

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Jeff Strickland - 20 Jun 2007 00:27 GMT
>> >> > You can get a cheap-o, Chinese, inside micrometer for about $20
>> >> > which will certainly be good enough for this use and all but the
[quoted text clipped - 8 lines]
>
> You had to buy a micrometer for this task?

Sorry you are confused, I should have said, "I've got the right tool."

>> I also have the ability to read a micrometer without taking it off of
>> the material I am measuing.
>
> Just as well with a disc as you won't be able to remove it. And many
> people wouldn't have a clue how to read a micrometer correctly.

Exactly. Then, add the complexity of of measuring a drill bit and
subtracting the value, and you have a recipe for measuring wrong and doing
the wrong math and ending up with an unserviceable rotor on a car.

Buy the right tool and measure properly.
Dave Plowman (News) - 20 Jun 2007 00:33 GMT
> > Just as well with a disc as you won't be able to remove it. And many
> > people wouldn't have a clue how to read a micrometer correctly.

> Exactly. Then, add the complexity of of measuring a drill bit and
> subtracting the value, and you have a recipe for measuring wrong and
> doing the wrong math and ending up with an unserviceable rotor on a car.

You don't need to measure a drill bit - it's stamped on the shank. In the
same way as the disc minimum thickness is stamped on the hub. And if you
can't add 3 and 3 together and subtract that from the reading on an LCD
display I'd recommend knitting. A dropped stitch won't matter too much.

> Buy the right tool and measure properly.

No - pay the garage to do it.

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Fred W - 22 Jun 2007 23:15 GMT
>>>Just as well with a disc as you won't be able to remove it. And many
>>>people wouldn't have a clue how to read a micrometer correctly.
[quoted text clipped - 7 lines]
> can't add 3 and 3 together and subtract that from the reading on an LCD
> display I'd recommend knitting. A dropped stitch won't matter too much.

I have to say Dave, it's easier to read an inside micrometer than use
your method.  But neither are rocket science...

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-Fred W

Dave Plowman (News) - 23 Jun 2007 00:10 GMT
> > You don't need to measure a drill bit - it's stamped on the shank. In
> > the same way as the disc minimum thickness is stamped on the hub. And
> > if you can't add 3 and 3 together and subtract that from the reading
> > on an LCD display I'd recommend knitting. A dropped stitch won't
> > matter too much.

> I have to say Dave, it's easier to read an inside micrometer than use
> your method.

Have you tried my method? It's not compulsory to use it - merely a
alternative for the average DIYer who may not have a micrometer but does
have a vernier calliper. And in the UK you'll get a vernier caliper in any
DIY shed - but not a micrometer.

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Fred W - 22 Jun 2007 23:12 GMT
>>>You can get a cheap-o, Chinese, inside micrometer for about $20 which
>>>will certainly be good enough for this use and all but the most
[quoted text clipped - 7 lines]
> and easier to read. It's not of course as accurate but good enough for
> this job.

But the digital readout caliper costs as much as the Cheap-o micrometer
and you don't need the allen wrenches or to do any subtraction to figure
out what the reading actually is.

I one already owns a digital readout micrometer then sure, go for it.

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-Fred W

Dave Plowman (News) - 23 Jun 2007 00:06 GMT
> But the digital readout caliper costs as much as the Cheap-o micrometer

It has far more uses than a micrometer. Not as accurate for the things you
really need a micrometer for, of course, but a far more useful tool in
general. You'd need several micrometers to cover the range of one.

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adder1969 - 20 Jun 2007 10:27 GMT
> >> In article <CdqdnXIuk6b_burbRVny...@bt.com>,
> >>    <???    ?> wrote:
[quoted text clipped - 34 lines]
> Don't mess around with drills as spacers, just buy the right tool for the
> job.-

Usually there's only 2 or 3mm wear allowance so I use my eyes and my
fingers.
Dave Plowman (News) - 20 Jun 2007 13:58 GMT
> Usually there's only 2 or 3mm wear allowance so I use my eyes and my
> fingers.

You should be a brain surgeon with such sensitive, accurate fingers. But
unless you carefully remove the rust etc from the unworn lip and have
calculated the amount of wear allowed from new, measuring the actual
thickness is the preferred way.

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Jeff Strickland - 20 Jun 2007 15:25 GMT
>> Usually there's only 2 or 3mm wear allowance so I use my eyes and my
>> fingers.
[quoted text clipped - 3 lines]
> calculated the amount of wear allowed from new, measuring the actual
> thickness is the preferred way.

I've had several heated discussions with Dave regarding brakes, but this
time he is dead-on.

We have a general disagreement on the best method to measure, and we discuss
the merits of machining rotors or not, but we agree that one can not make a
valuable judgement of the servicability of a rotor without a measuring
device of some sort. If one does not know what the New Condition of the
rotor is (in terms of thickness) then one can not evaluate the visible wear
to determine if the remaining material is sufficient for future service or
not.

What happens if you give a 3mm allowance for wear to a rotor that only
tolerates a 2mm wear factor? You would end up with a too-thin rotor, that's
what. One has to determine the minimum specification, and ensure that this
spec has not been worn through. The only way to do that is with a measuring
device.
Dave Plowman (News) - 20 Jun 2007 17:32 GMT
> I've had several heated discussions with Dave regarding brakes

All in the best possible taste, of course. ;-)

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Jeff Strickland - 20 Jun 2007 15:18 GMT
On Jun 19, 9:32 pm, "Jeff Strickland" <c...@verizon.net> wrote:
> "Fred W" <malt_ho...@yahoo.com> wrote in message
>
[quoted text clipped - 47 lines]
> Don't mess around with drills as spacers, just buy the right tool for the
> job.-

Usually there's only 2 or 3mm wear allowance so I use my eyes and my
fingers.

I'm not sure that is a safe practice. The specification is for a minimum
thickness, and unless you know the maximum thickness I don't see how you can
subtract anything to arrive at a value that is worth while. I don't think
you can arrive at a decision as to the servicability of a rotor without
physically measuring it. If the rotor is obviously toast, then one would not
need to measure, but otherwise a measurment is usually required.
Fred W - 22 Jun 2007 23:24 GMT
> I'm not sure that is a safe practice. The specification is for a minimum
> thickness, and unless you know the maximum thickness I don't see how you
[quoted text clipped - 3 lines]
> one would not need to measure, but otherwise a measurment is usually
> required.

It's really not a safety issue.  It's a serviceability issue.  If the
disk gets thin it is more apt to warp.  If the disk warps you should
replace the pads and disk together because the pads have taken the shape
of the old disk surface.  So the "idea" here is that it's a false
economy to try to squeak more mileage out of a worn brake disk when you
are already changing the pads.

My experience is:  mos disks that warp do so long before they are worn
to the spec.  I seldom warp disks late in their life.  It seems if the
disk is a good one it stays true even after wearing beyond spec.  Pads
are relatively cheap.  I just slap a new set of pads on regardless of if
the disk (rotor) is worn or not.

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-Fred W

Dave Plowman (News) - 19 Jun 2007 23:25 GMT
> >  If you don't have a micrometer measuring them can be tricky due to
> > the lip on the outside. One way is to use twist drills of known size
> > (say 3mm) as spacers and then used a vernier caliper which can be
> > bought quite cheaply. Subtract the sum of the drill sizes from the
> > reading.

> You can get a cheap-o, Chinese, inside micrometer for about $20 which
> will certainly be good enough for this use and all but the most precise
> of measurements.

Indeed, but micrometers can require some skill to read. A digital readout
caliper probably has more other uses too.

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Fred W - 22 Jun 2007 23:10 GMT
>>> If you don't have a micrometer measuring them can be tricky due to
>>>the lip on the outside. One way is to use twist drills of known size
[quoted text clipped - 8 lines]
> Indeed, but micrometers can require some skill to read. A digital readout
> caliper probably has more other uses too.

Are you joking?  If you can't figure out how to read a micrometer you
certainly shouldn't be doing your own brake jobs.  You might hurt
yourself...

Plus they come with "instructions".  The may be in Chinglish, but they
should tell you what you need to know.

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-Fred W

Dave Plowman (News) - 23 Jun 2007 00:03 GMT
> >>You can get a cheap-o, Chinese, inside micrometer for about $20 which
> >>will certainly be good enough for this use and all but the most
> >>precise of measurements.
> >
> > Indeed, but micrometers can require some skill to read. A digital
> > readout caliper probably has more other uses too.

> Are you joking?  If you can't figure out how to read a micrometer you
> certainly shouldn't be doing your own brake jobs.  You might hurt
> yourself...

Oh I can read a micrometer - and don't have to ask advice on how to
measure disc thickness. Others, however, are different. And if you've
never heard of some having difficulty in reading a micrometer you need to
get out more...

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Jeff Strickland - 19 Jun 2007 21:30 GMT
<ö¿ô ©> wrote in message news:CdqdnXIuk6b_burbRVnyiwA@bt.com...
> Bmw 5 series car went into the garage a few days ago for new brake pads.
>
[quoted text clipped - 3 lines]
> Can anyone tell me what the diamter of the front disks should be on a 525
> msport 2005  ???

It isn't the diameter that is important, it's the thickness. With only 20k
miles on the car, I have to wonder why you need any brake service at all ...
Tom K. - 19 Jun 2007 22:35 GMT
> <ö¿ô ©> wrote in message news:CdqdnXIuk6b_burbRVnyiwA@bt.com...
>> Bmw 5 series car went into the garage a few days ago for new brake pads.
[quoted text clipped - 8 lines]
> miles on the car, I have to wonder why you need any brake service at all
> ...

I'm not surprised, as the last set of front pads on my 328i only lasted
about 25k with mostly city use.   With 90% highway driving, my Z3 managed
over 68,000 on the OEM brakes.  Like they say, YMMV!

Tom K.
Salvo04 - 19 Jun 2007 22:13 GMT
On Jun 19, 11:16 am, <???    ?> wrote:
> Bmw 5 series car went into the garage a few days ago for new brake pads.
>
[quoted text clipped - 5 lines]
>
> Many TX

You should be able to get another 20k out of rotors. I usually just
change the rotors with every pad change just cuz they aint expensive
if you DIY.
 
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