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Car Forum / BMW Cars / November 2007

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'88 E30 stops running,..

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cosmo - 10 Nov 2007 07:40 GMT
'88 325. It just died while driving up a hill today. All the dash
lights were lit up like you had the key in position one. I pulled over
and It started fine and I drove to town. It died again under way and
started fine and then ran ok the rest of the day.
Also: It usually starts at the touch of a key but 2 or 3 times a week
it just cranks and won't start. After a few minutes it starts
normally. The other day I started it and got out to do something. When
I jumped in and shouted, "let's get this bucket moving, Race!" it died
as soon as my a.s hit the seat.
A previous owners mechanic report states it would die at stop signs
and then start easily. No error codes returned but the tach signal was
suspected. Jiggling the wires and connectors "solved" the problem but
now it is back with me, the new owner.
I tested the cam sensor for resistance and it measures exactly as
prescribed. The cold start sensor also tested good.
If it was a chevy I'd be looking at the bulkhead connector.
Any ideas?
p.s. I rubbed out the paint and waxed it twice. It looks like a
million dollars!
Dave Plowman (News) - 10 Nov 2007 08:20 GMT
> '88 325. It just died while driving up a hill today. All the dash
> lights were lit up like you had the key in position one. I pulled over
[quoted text clipped - 15 lines]
> p.s. I rubbed out the paint and waxed it twice. It looks like a
> million dollars!

Fuel pump relay? Common problem on BMWs of this age.

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   Dave Plowman        dave@davenoise.co.uk           London SW
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R. Mark Clayton - 10 Nov 2007 14:03 GMT
>> '88 325. It just died while driving up a hill today. All the dash
>> lights were lit up like you had the key in position one. I pulled over
[quoted text clipped - 17 lines]
>
> Fuel pump relay? Common problem on BMWs of this age.

Or vapour lock in the fuel lines - notice it happens when the car is hot /
stoppped.
Dave Plowman (News) - 10 Nov 2007 14:59 GMT
> > Fuel pump relay? Common problem on BMWs of this age.

> Or vapour lock in the fuel lines - notice it happens when the car is hot
> / stoppped.

Assuming it's injection, this only usually happens when stopped. When
running the fuel is whizzed round the circuit quick enough to keep it cool.

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   Dave Plowman        dave@davenoise.co.uk           London SW
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Bob Smitter - 10 Nov 2007 18:09 GMT
> Fuel pump relay? Common problem on BMWs of this age.

I'd be even more inclined to think a dying fuel pump.  I think that
is more common at that age than the relay.
Scott Dorsey - 10 Nov 2007 19:43 GMT
>> Fuel pump relay? Common problem on BMWs of this age.
>>
>I'd be even more inclined to think a dying fuel pump.  I think that
>is more common at that age than the relay.

My mechanic ASSURED me that the fuel pumps NEVER failed while at pressure,
that they only failed on starting, and therefore stalling out while
underway was ALWAYS the fuel pump relay.

Then, after I replaced the fuel pump relay and the car stalled in the
middle of Rockville Pike in heavy traffic, not to restart again, I
discovered he was wrong.

Next time it stalls out, CAREFULLY disconnect the hose to the regulator
and see if huge amounts of fuel squirt out at high pressure.  It bet
it doesn't.  Switch the fuel pump relay with a relay you don't use very
much (like the horn) and see if the problem is fixed.  Join AAA so you
can get towed for free when it turns out to be the fuel pump.
--scott

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cosmo - 11 Nov 2007 06:58 GMT
>>> Fuel pump relay? Common problem on BMWs of this age.
>>>
[quoted text clipped - 15 lines]
>can get towed for free when it turns out to be the fuel pump.
>--scott

Sorry, my bad. I should have read the whole work sheet. The fuel pump
was replaced in august, this year. ($335 plus labor). Also the screen
was replaced and the tank cleaned out. Voltage to the pump tested ok.
There's no mention of a relay in the report.
When I CAREFULLY disconnect the hose to the regulator (on the pump
side, right?) I have to have the key on to the second- light up the
dash position so the electric pump is still pumping, right? Or are we
just looking for residual pressure?
Looks like the fuel pump relay is part of a secret auxiliary panel. I
will have to find this in daylight.
So the theory is the relay fails and opens up, interrupting voltage to
the pump and the car runs out of gas. Then after the key has been
cycled the relay re-engages and off we go?
Thanks again, everyone.
Bob Smitter - 11 Nov 2007 12:29 GMT
> Looks like the fuel pump relay is part of a secret auxiliary panel. I
> will have to find this in daylight.

The relay is under a black plastic cover very near the fuse box.
There are probably 3 relays under it.
Scott Dorsey - 11 Nov 2007 15:06 GMT
>Sorry, my bad. I should have read the whole work sheet. The fuel pump
>was replaced in august, this year. ($335 plus labor). Also the screen
>was replaced and the tank cleaned out. Voltage to the pump tested ok.
>There's no mention of a relay in the report.

Okay, so you know this has been an ongoing issue and it probably wasn't
fixed.

First thing to do is HOPE they installed an OEM fuel pump and not a cheap
rebuild.

Second thing to do is swap the relay.

>When I CAREFULLY disconnect the hose to the regulator (on the pump
>side, right?) I have to have the key on to the second- light up the
>dash position so the electric pump is still pumping, right? Or are we
>just looking for residual pressure?

No, you're just looking for residual pressure.  If you WANT to actually
disconnect it while in the on position, you could try that, but it is
substantially more dangerous and there should be PLENTY of residual pressure
already.

>Looks like the fuel pump relay is part of a secret auxiliary panel. I
>will have to find this in daylight.

I _think_ on this car the pump relay is clipped to the side of the main
fuse panel, and it's the same Bosch SPDT relay as half the other relays
in the car so you can swap easily.  I am not positive, however.

>So the theory is the relay fails and opens up, interrupting voltage to
>the pump and the car runs out of gas. Then after the key has been
>cycled the relay re-engages and off we go?

Right.  Alternately, the bearings in the fuel pump are bad or the brushes
on the fuel pump are bad.  

ANOTHER more rare possibility is the fuel pressure regulator is bad.  

>Thanks again, everyone.

Oh yeah, and change the fuel filter if it hasn't been done recently.  It
won't fix the problem, but it will prevent future ones.
--scott
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"C'est un Nagra.  C'est suisse, et tres, tres precis."

cosmo - 15 Nov 2007 07:36 GMT
>>Sorry, my bad. I should have read the whole work sheet. The fuel pump
>>was replaced in august, this year. ($335 plus labor). Also the screen
[quoted text clipped - 40 lines]
>won't fix the problem, but it will prevent future ones.
>--scott

I found the auxiliary relays- they're near the power steering fluid
reservoir. Main relay, fuel pump relay and something else. I pulled
them all and cleaned up the contacts. There's also an inline fuse
associated with the same relay block that had some black tape on it
which had turned to goop. When I opened it up the wires were loosely
twisted together. I skinned everything and soldered it neatly. I've
driven about 100 miles now without any incident.
There's a prescribed procedure for testing the regulator; I'm working
up the courage.
Thanks again, everyone. It's a nut numbing 34 degrees here- boy this
car has a great heater.
Dave Plowman (News) - 15 Nov 2007 09:27 GMT
> I found the auxiliary relays- they're near the power steering fluid
> reservoir. Main relay, fuel pump relay and something else. I pulled
> them all and cleaned up the contacts.

Ah - a good Aberdonian like me. Most would just buy new.

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   Dave Plowman        dave@davenoise.co.uk           London SW
                 To e-mail, change noise into sound.

Bob Smitter - 15 Nov 2007 09:54 GMT
> ........ There's also an inline fuse
> associated with the same relay block that had some black tape on it
> which had turned to goop. When I opened it up the wires were loosely
> twisted together. I skinned everything and soldered it neatly. I've
> driven about 100 miles now without any incident.

You may have found the problem.  I have never seen BMW use
inline fuses from the factory.  It seems someone has added,
modified, or attempted a repair on something.
Scott Dorsey - 15 Nov 2007 14:14 GMT
> There's also an inline fuse
> associated with the same relay block that had some black tape on it
> which had turned to goop. When I opened it up the wires were loosely
> twisted together. I skinned everything and soldered it neatly. I've
> driven about 100 miles now without any incident.

I doubt you'll have any future incident.  This bit of butchery was almost
certainly the source of the problem.

You should know, though, that cleaning the relay contacts will not solve
all relay problems; I don't know if the relay springs fail or if I just
can't polish the surfaces well enough, but I've never been able to clean
these relays and have them work for more than a year or two before failing
again.  Get a spare relay and keep it in the glove compartment with the
spare fuses and lamps.
--scott

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"C'est un Nagra.  C'est suisse, et tres, tres precis."

Bill - 10 Nov 2007 19:36 GMT
In article <cjnaj3d57rhn5tqm88ke2bjrn51s678b8g@4ax.com>,
  cosmo <nonono@waaaay.com> wrote:
> '88 325. It just died while driving up a hill today. All the dash
> lights were lit up like you had the key in position one. I pulled over
[quoted text clipped - 15 lines]
> p.s. I rubbed out the paint and waxed it twice. It looks like a
> million dollars!

Fuel pump relay? Common problem on BMWs of this age.

--
*Just remember...if the world didn't suck, we'd all fall off*

   Dave Plowman        dave@davenoise.co.uk           London SW
                 To e-mail, change noise into sound.
-----

Sounds like a power cable connector is lose at the battery.

Bill in Omaha
'86 535i
 
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