>>> Fuel pump relay? Common problem on BMWs of this age.
>>>
[quoted text clipped - 15 lines]
>can get towed for free when it turns out to be the fuel pump.
>--scott
> Looks like the fuel pump relay is part of a secret auxiliary panel. I
> will have to find this in daylight.
The relay is under a black plastic cover very near the fuse box.
There are probably 3 relays under it.
>Sorry, my bad. I should have read the whole work sheet. The fuel pump
>was replaced in august, this year. ($335 plus labor). Also the screen
>was replaced and the tank cleaned out. Voltage to the pump tested ok.
>There's no mention of a relay in the report.
Okay, so you know this has been an ongoing issue and it probably wasn't
fixed.
First thing to do is HOPE they installed an OEM fuel pump and not a cheap
rebuild.
Second thing to do is swap the relay.
>When I CAREFULLY disconnect the hose to the regulator (on the pump
>side, right?) I have to have the key on to the second- light up the
>dash position so the electric pump is still pumping, right? Or are we
>just looking for residual pressure?
No, you're just looking for residual pressure. If you WANT to actually
disconnect it while in the on position, you could try that, but it is
substantially more dangerous and there should be PLENTY of residual pressure
already.
>Looks like the fuel pump relay is part of a secret auxiliary panel. I
>will have to find this in daylight.
I _think_ on this car the pump relay is clipped to the side of the main
fuse panel, and it's the same Bosch SPDT relay as half the other relays
in the car so you can swap easily. I am not positive, however.
>So the theory is the relay fails and opens up, interrupting voltage to
>the pump and the car runs out of gas. Then after the key has been
>cycled the relay re-engages and off we go?
Right. Alternately, the bearings in the fuel pump are bad or the brushes
on the fuel pump are bad.
ANOTHER more rare possibility is the fuel pressure regulator is bad.
>Thanks again, everyone.
Oh yeah, and change the fuel filter if it hasn't been done recently. It
won't fix the problem, but it will prevent future ones.
--scott

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cosmo - 15 Nov 2007 07:36 GMT
>>Sorry, my bad. I should have read the whole work sheet. The fuel pump
>>was replaced in august, this year. ($335 plus labor). Also the screen
[quoted text clipped - 40 lines]
>won't fix the problem, but it will prevent future ones.
>--scott
I found the auxiliary relays- they're near the power steering fluid
reservoir. Main relay, fuel pump relay and something else. I pulled
them all and cleaned up the contacts. There's also an inline fuse
associated with the same relay block that had some black tape on it
which had turned to goop. When I opened it up the wires were loosely
twisted together. I skinned everything and soldered it neatly. I've
driven about 100 miles now without any incident.
There's a prescribed procedure for testing the regulator; I'm working
up the courage.
Thanks again, everyone. It's a nut numbing 34 degrees here- boy this
car has a great heater.
Dave Plowman (News) - 15 Nov 2007 09:27 GMT
> I found the auxiliary relays- they're near the power steering fluid
> reservoir. Main relay, fuel pump relay and something else. I pulled
> them all and cleaned up the contacts.
Ah - a good Aberdonian like me. Most would just buy new.

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Dave Plowman dave@davenoise.co.uk London SW
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Bob Smitter - 15 Nov 2007 09:54 GMT
> ........ There's also an inline fuse
> associated with the same relay block that had some black tape on it
> which had turned to goop. When I opened it up the wires were loosely
> twisted together. I skinned everything and soldered it neatly. I've
> driven about 100 miles now without any incident.
You may have found the problem. I have never seen BMW use
inline fuses from the factory. It seems someone has added,
modified, or attempted a repair on something.
Scott Dorsey - 15 Nov 2007 14:14 GMT
> There's also an inline fuse
> associated with the same relay block that had some black tape on it
> which had turned to goop. When I opened it up the wires were loosely
> twisted together. I skinned everything and soldered it neatly. I've
> driven about 100 miles now without any incident.
I doubt you'll have any future incident. This bit of butchery was almost
certainly the source of the problem.
You should know, though, that cleaning the relay contacts will not solve
all relay problems; I don't know if the relay springs fail or if I just
can't polish the surfaces well enough, but I've never been able to clean
these relays and have them work for more than a year or two before failing
again. Get a spare relay and keep it in the glove compartment with the
spare fuses and lamps.
--scott

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"C'est un Nagra. C'est suisse, et tres, tres precis."