Over the past week or so, I will be driving down the road and all of a
sudden, the fan stops blowing. With or without the air conditioner,
there is no air flow. If I keep fooling around with the buttons,
eventually it will come back on and it is blowing cold. Does anyone know
what the problem could be.
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Pete - 14 Nov 2007 19:35 GMT
> Over the past week or so, I will be driving down the road and all of a
> sudden, the fan stops blowing. With or without the air conditioner,
> there is no air flow. If I keep fooling around with the buttons,
> eventually it will come back on and it is blowing cold. Does anyone know
> what the problem could be.
It would help if you indicated what year and model BMW this is.
Pete
BMWKGR - 14 Nov 2007 19:43 GMT
I am sorry. It is 2000 323CI
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Pete - 14 Nov 2007 19:51 GMT
>I am sorry. It is 2000 323CI
I agree with Jeff. If what you're seeing is erratic behavior of fan speed
or the actual speed does not match the speed that is indicated on the
climate control display, then the most likely culprit is a part called
"final stage unit" aka blower resistor. This part is known to fail
frequently on e39 models. Yours is an e46, but I think it happens on the
e46, too.
Cheers,
Pete
BMWKGR - 28 Nov 2007 15:32 GMT
Just talked to the mechanic who is fixing my car. He said the whole unit
was melted and they suffered to get the old one out. He is afraid that
the blower motor may be overloading and that is what caused this. Let's
hope he is wrong. Thanks to all for your help.
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Scott Dorsey - 28 Nov 2007 15:42 GMT
>Just talked to the mechanic who is fixing my car. He said the whole unit
>was melted and they suffered to get the old one out. He is afraid that
>the blower motor may be overloading and that is what caused this. Let's
>hope he is wrong. Thanks to all for your help.
Squirt a little Super-Lube on the bearings of the motor. If the motor is
binding, it will indeed damage the resistor pack and the motor windings
too. If the motor has a shorted turn, it will also damage the resistor
pack by pulling too much current. The resistor packs don't need any help
failing, though.
--scott

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"C'est un Nagra. C'est suisse, et tres, tres precis."
Jeff Strickland - 14 Nov 2007 19:41 GMT
It helps to know which model your car is, but without that, I'll still make
the guess that the ballast resistor pack has given up. Normally, this
trouble causes the fan to blow at fewer speeds until only High Speed is
available, then that one goes away too.
> Over the past week or so, I will be driving down the road and all of a
> sudden, the fan stops blowing. With or without the air conditioner,
[quoted text clipped - 5 lines]
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BMWKGR - 14 Nov 2007 22:03 GMT
Thanks to all for the info. looks like I better win the lotto tonite to
pay for this repair
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Pete - 14 Nov 2007 22:33 GMT
> Thanks to all for the info. looks like I better win the lotto tonite to
> pay for this repair
You can buy the part on line. It costs about $70. And you can even replace
it yourself, it's not too difficult - just requires good hand dexterity and
a flexible back. Here are the instructions for a 5-series, but I imagine it
would be similar on the 3-series:
http://www.540i6.com/finalstagereplacement.html
(keep in mind the actual part number might be different for your 3-series)
If you take it to a mechanic, they'll probably charge you half hour of labor
to replace it.
Good luck,
Pete
dizzy - 14 Nov 2007 23:55 GMT
>> Thanks to all for the info. looks like I better win the lotto tonite to
>> pay for this repair
[quoted text clipped - 9 lines]
>If you take it to a mechanic, they'll probably charge you half hour of labor
>to replace it.
The stealer will get you $500 easy.
Jeff Strickland - 17 Nov 2007 16:00 GMT
What Pete said.
I've not replaced this part myself, but I have a friend that rebuilds
salvage cars, and repairs BMWs as a side job. I was at his house one day and
the topic was a heater motor that had died. I said the ballast resistor was
the culprit, and watched him pull one from a heater system that he took out
of a wreck, and install it into the customer's car. I'd say the entire
operation took upwards of 5 minutes. Having said that, he had already
removed the kick plates and panels that were in the way. I do not recall any
screws holding the ballast resistor in place, but there could have been. My
recollection is that it had a connector (duh!) and some clips.
If you know which end of the screwdriver is the one you hold, you should be
able to replace this part yourself.