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Car Forum / BMW Cars / October 2008

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E36 M3 cooling system leak

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mcquarrie - 21 Oct 2008 13:46 GMT
1998 M3 E36 70k miles

I have some slow (but getting faster) leaks from the radiator and some
hoses. An independent BMW servicer advises to replace the ENTIRE
cooling system (radiator, t-stat, all hoses, exp. tank...everything)
for $2000 out-the-door.

Another independent advises fixing only what's broken.

AFAIK these are all original components. I've heard some stories about
failing radiators and pumps on the E36. I'm tempted to go with the
first guy and replace everything for peace of mind but 2k is a lot for
this car - only worth $15k??

What say you?
Floyd Rogers - 21 Oct 2008 15:12 GMT
> 1998 M3 E36 70k miles
>
[quoted text clipped - 11 lines]
>
> What say you?

If the radiator is gone, the expansion tank is probably next.  And if it
goes you've got less than 10 seconds to stop the engine before it
overheats.  $2K is a little high, but not unreasonable for replacing
everything.  Do it.

FWIW, all BMWs have weak cooling systems.  The E36 is actually
one of the better models on this front.  70K is perhaps a little early,
but it's a 10-year-old car.

FloydR
Scott Dorsey - 21 Oct 2008 16:27 GMT
>1998 M3 E36 70k miles
>
[quoted text clipped - 4 lines]
>
>Another independent advises fixing only what's broken.

The difference between these two is minimal.  Replacing the whole system
basically means the radiator, the hoses, the tank, and the water pump.
That's about all there is to it.

>AFAIK these are all original components. I've heard some stories about
>failing radiators and pumps on the E36. I'm tempted to go with the
>first guy and replace everything for peace of mind but 2k is a lot for
>this car - only worth $15k??

I think you probably want to replace the radiator and the hoses, which
you know are problems.  I think pre-emptive replacement of the waterpump
isn't a bad idea.  At that point, you've already replaced 90% of the
system anyway.  Changing the thermostat and the tank probably aren't really
worth it, but it'll add ten minutes to the job and a minimal amount of money.

And anyway, the next thing that is going to fail will be the heater core.
That $2000 doesn't include a heater core, does it?  If it does, go for
it.  You couldn't pay me enough money to replace that....
--scott

Signature

"C'est un Nagra.  C'est suisse, et tres, tres precis."

Jeff Strickland - 21 Oct 2008 17:20 GMT
> 1998 M3 E36 70k miles
>
[quoted text clipped - 11 lines]
>
> What say you?

This is a tough one.

The cooling system is plastic, and you are noticing the plastic is degrading
as a normal reaction to the heat and chemicals. Odds say that if some of the
plastic is giving up, the rest of the plastic is not far behind.

I would suggest that the metal and rubber parts -- t-stat and hoses -- are
something you can look at and replace or not, subject to the inspection. You
should expect the radiator and water pump to need replacement, the hoses are
pretty subjective. There is logic in replacing the entire system -- you will
not be facing new service requirements in the future.

It seems to me that $2k is a bit steep here. In order to compare apples with
more apples, you need your Second Opinion to quote his price to replace the
same parts, or get your First Opinion to give a quote on replacing the parts
the Second Opinion says need replacing. I could replace all of that stuff in
a day, perhaps an afternoon. Without pulling out the price sheet and
calculator, I think you have a parts list that should settle down somewhere
around $750.

I would do this job myself in my driveway, and I'd probably stick to the
radiator and water pump. The main reason to include the pump at this point
is, the radiator has to come out to gain access, and the water pump impeller
is known to wear out because of the material it is made of. Since the
radiator is already out, it makes sense to go after the pump just to avoid
taking the radiator out later to replace the pump at that time. The hoses
are something I would inspect, and keep or replace as the inspection
dictates. If you are having somebody else do the work, then the hoses are
worth replacing because the only cost factor is the parts themselves -- the
labor to remove and install the original hoses is the same as for installing
the new ones.

Here's another way to look at service vs. value of the car, can you replace
the car for $2,000? Can you replace the car with another of similar quality
and comfort for $15,000? I doubt your car is worth $15k, (I'm not arguing
that point, and given the low miles I could be worng), but assuming it is,
can you buy another car to replace this one for that price? Your car is good
for at least 250,000 miles, I'd not hesitate to buy a box full of parts for
it.

If you are tired of driving that old piece of crap, then trade it in. If you
still get enjoyment from it, then buy the parts and not look back.

You can go online to the autoparts company of your choice and add the prices
of the radiator, upper and lower hoses, water pump, t-stat and housing, and
coolant. You should consider the cost of the viscous coupling (fan clutch)
that drives the main cooling fan. This is a part that is a wear item, and
the cost should come in at about $75. This is another part that comes off to
access the water pump, so there is no additional labor involved in replacing
it.
mcquarrie - 22 Oct 2008 02:54 GMT
> > 1998 M3 E36 70k miles
>
[quoted text clipped - 62 lines]
> access the water pump, so there is no additional labor involved in replacing
> it.

Wow, thank you all for the clear and informative answers. The car is
going to Mr. Second opinion tomorrow; I'll ask him to inspect
everything and tell me the worst-case-scenario. I will probably err on
the side of caution and replace anything worth replacing because it's
convenient with the hoses and rad being out.

FYI KBB value for my car - 70k, "good" condition, all possible options
are on the car - is just under 15k. I bought it for 19k 3 years ago,
and have added 30k miles in that time. It's a great car to drive, and
nice to look at too; I don't want to part with it. But if it asks me
for another 2k too soon after I do the cooling system, it will be time
we parted ways.
Scott Dorsey - 22 Oct 2008 15:23 GMT
>Wow, thank you all for the clear and informative answers. The car is
>going to Mr. Second opinion tomorrow; I'll ask him to inspect
>everything and tell me the worst-case-scenario. I will probably err on
>the side of caution and replace anything worth replacing because it's
>convenient with the hoses and rad being out.

You might as well.

>FYI KBB value for my car - 70k, "good" condition, all possible options
>are on the car - is just under 15k. I bought it for 19k 3 years ago,
>and have added 30k miles in that time. It's a great car to drive, and
>nice to look at too; I don't want to part with it. But if it asks me
>for another 2k too soon after I do the cooling system, it will be time
>we parted ways.

You have to do maintenance on cars.  Too many people buy cars and just
think they're going to run and run without changing fluids and replacing
wear parts.  For the most part, parts on the E36 will cost you more than
parts for a Chevette, but they will be a lot easier to replace than on
the Chevette.

At 70kmi, you're going to be hit with a lot of deferred maintenance issues
if you haven't been doing regular maintenance.  But it's never too late to
start.
--scott
Signature

"C'est un Nagra.  C'est suisse, et tres, tres precis."

Alan B. Mac Farlane - 22 Oct 2008 04:44 GMT
in article
245f6a3e-c2b5-4d65-b78e-d9c02fec5ed3@t42g2000hsg.googlegroups.com, mcquarrie
at 00derek@gmail.com wrote on 10/21/08 5:46 AM:

> 1998 M3 E36 70k miles to replace the ENTIRE
> cooling system (radiator, t-stat, all hoses, exp. tank...everything)
> for $2000 out-the-door.

wow ... only 70K miles on it ... and the recommendation is for a complete
swap out of the radiatior system ... since there are lots of leaks in it.

my guess ... is that someone put some acid to clean out the radiator system
and it ate it out from the inside.

BMWs have a weak cooling system as it were ... having all aluminum airplane
parts running around in there ... one bullet and it is gone.  Lose your
engine and it is toast.  Toss the car away.

Since you can go another 2000k miles on it ... I would do it on the one
hand.

On the other hand ... for just a few thousand more you can trade it in and
get an upgrade to a year 2000 model or better ... where all the new engine
and transmission technology is in there.

So .. for the extra 2K dollars ... I would do a trade in and get a better
system all around and better mileage.

sumbuddie wear blind sea
Floyd Rogers - 22 Oct 2008 04:48 GMT
> mcquarrie at 00derek@gmail.com wrote on 10/21/08 5:46 AM:
>
[quoted text clipped - 8 lines]
> system
> and it ate it out from the inside.

My guess is that one or more coolant changes/flushes were missed.

FloydR
Alan B. Mac Farlane - 22 Oct 2008 14:30 GMT
>> my guess ... is that someone put some acid to clean out the radiator
>> system
[quoted text clipped - 3 lines]
>
> FloydR

yeah ... have to do what they say when they say it ... that BMW maintenance.

with all the leaks going on ... something took stuff away,

instead of stuff piling on and getting thicker, making things hotter that
way as it was not clean out properly.

i think we are both saying that ... not cleaned out properly in it's history
as a possibility.

:)
Dave Plowman (News) - 22 Oct 2008 10:42 GMT
> > 1998 M3 E36 70k miles to replace the ENTIRE
> > cooling system (radiator, t-stat, all hoses, exp. tank...everything)
> > for $2000 out-the-door.

> wow ... only 70K miles on it ... and the recommendation is for a complete
> swap out of the radiatior system ... since there are lots of leaks in it.

> my guess ... is that someone put some acid to clean out the radiator
> system and it ate it out from the inside.

It's usually the plastic parts of the rad that fail.
Nor is there any reason to suppose any type of cleaner was used - they
don't get blocked cooling systems if coolant changes are carried out
according to the service schedule.  

> BMWs have a weak cooling system as it were ... having all aluminum
> airplane parts running around in there ... one bullet and it is gone.
> Lose your engine and it is toast.  Toss the car away.

That's why they have a more sophisticated than normal engine temperature
monitor - ignore the red light at your peril. But anyway there are very
few modern cars that don't use at least some aluminium in the engine these
days.

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   Dave Plowman        dave@davenoise.co.uk           London SW
                 To e-mail, change noise into sound.

Jeff Strickland - 22 Oct 2008 16:42 GMT
> in article
> 245f6a3e-c2b5-4d65-b78e-d9c02fec5ed3@t42g2000hsg.googlegroups.com,
[quoted text clipped - 11 lines]
> system
> and it ate it out from the inside.

The plastic rots from age and heat, not miles. It is difficult to say if age
or heat is the greater threat, but clearly the miles is not even on the
list. My '94 E36 car went well over 150k miles when the radiator gave out at
the ten-year mark. This poster has just over 10 years on his car, so there
is no surprise that the plastic is starting to show signes of aging.
Dave Plowman (News) - 22 Oct 2008 18:14 GMT
> The plastic rots from age and heat, not miles. It is difficult to say if
> age or heat is the greater threat, but clearly the miles is not even on
> the list. My '94 E36 car went well over 150k miles when the radiator
> gave out at the ten-year mark. This poster has just over 10 years on
> his car, so there is no surprise that the plastic is starting to show
> signes of aging.

It seems to be heat as the V-8 engined models are far more prone to rad
failure than the sixes.

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   Dave Plowman        dave@davenoise.co.uk           London SW
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Bob Smitter - 22 Oct 2008 23:56 GMT
> On the other hand ... for just a few thousand more you can trade it in and
> get an upgrade to a year 2000 model or better ... where all the new engine
> and transmission technology is in there.
>
> So .. for the extra 2K dollars ... I would do a trade in and get a better
> system all around and better mileage.

No it won't be a better system.  Even more plastic is used in the newer
BMW cooling systems.  You think it is expensive to rebuild an E36
cooling system, then watch out for those repairs on an X5 or really
any model from about 2002 onward!  Along with newer technology
comes cost cutting, and that is exactly what BMW has done with the
cooling system.

BTW, want to know where some more high tech/cost cutting happened?
The electronics in the SRS.  The plastic headlight adjusters.  The control
arms and bushings.  All of these are very high failure items on newer
models.
morris.jeffery@gmail.com - 22 Oct 2008 12:18 GMT
> 1998 M3 E36 70k miles
>
[quoted text clipped - 11 lines]
>
> What say you?

I had all those parts (except heater core) replaced, in a piecemeal
fashion over the course of a couple years, in my 1994 E36 and in total
it came to something close to $2,000, so the price you were quoted
doesn't seem unreasonable to me. They may also want to check/replace
the sensor that attaches to the bottom of the expansion tank, if that
wasn't included in the quote.
 
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