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Car Forum / BMW Cars / May 2009

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front ABS brake caliper piston retract

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Jane Earnshaw - 19 May 2009 19:36 GMT
Hi,
a mate of mine has an X reg 320 and we cannot shift the front ABS caliper
pistons back into their shell to allow fitting of new pads.

Do we need a special tool, like the one I have for GM, that twists the
piston whilst squeezing it back in?

Any help greatlfully received - his wife wants to use the car tomorrow and
he's in great danger of losing every brownie point he's ever earned (not
many actually !! )

Ta!
Diesel Dave
Jeff Strickland - 19 May 2009 20:32 GMT
All you need do is use a C-clamp to push the pistons back inside the caliper
housing.

If you are careful, you can wedge an appropriate prying device between the
caliper and a brake pad, and force the caliper open by prying. (You have to
be cautious so as to avoid scratching the rotor.)

Speaking of rotors, did you measure them to be sure they are not worn to the
minimum spec that is printed on them?

> Hi,
> a mate of mine has an X reg 320 and we cannot shift the front ABS caliper
[quoted text clipped - 9 lines]
> Ta!
> Diesel Dave
R. Mark Clayton - 21 May 2009 01:18 GMT
> All you need do is use a C-clamp to push the pistons back inside the
> caliper housing.
>
> If you are careful, you can wedge an appropriate prying device between the
> caliper and a brake pad, and force the caliper open by prying. (You have
> to be cautious so as to avoid scratching the rotor.)

Or er damaging the seal, but this may depend on model.

> Speaking of rotors, did you measure them to be sure they are not worn to
> the minimum spec that is printed on them?
[quoted text clipped - 12 lines]
>> Ta!
>> Diesel Dave
last_permutation@yahoo.com - 21 May 2009 12:49 GMT
> All you need do is use a C-clamp to push the pistons back inside the caliper
> housing.

Not necessarily.   Back in the dark old days when I drove a Bummer (up
to
last year), unless the calipers were original (which I could easily
push
back in) these things will freeze out, and they simply won't budge.
I'm
a strong guy to begin with, but even a big C clamp didn't do the job
with
the fluid bleed open.

Oh, the memories.   A list of problems over those 8 years that was
literally
half as long as my arm, including the shitty GM transmission they put
in
the "ultimate driving machines" going south at 85K miles--nearly $4
grand
to replace.  I drive an '09 Honda Accord now.  Pure bliss and looking
forward to years of bliss!
Dave Plowman (News) - 21 May 2009 13:55 GMT
In article
<10f4d6b2-9010-4869-bf61-4c916c4edb16@z7g2000vbh.googlegroups.com>,
> I drive an '09 Honda Accord now.

Why read a BMW group then? Obviously need persuading you made the right
decision by your posts...

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last_permutation@yahoo.com - 21 May 2009 14:56 GMT
On May 21, 8:55 am, "Dave Plowman (News)" <d...@davenoise.co.uk>
wrote:
> In article
> <10f4d6b2-9010-4869-bf61-4c916c4ed...@z7g2000vbh.googlegroups.com>,
[quoted text clipped - 3 lines]
>
> Why read a BMW group then?

Just thought I'd drop in.  I read lots and lots of stuff.
I became a bit of a Bummer expert during ownership.

This group looks like it's dying, like a lot of USENET.

>Obviously need persuading you made the right
> decision by your posts...

But you obviously think Bummers are great cars.
Dave Plowman (News) - 21 May 2009 15:20 GMT
In article
<d9793f61-fd77-4d11-8fb5-fb548065cf17@g37g2000yqn.googlegroups.com>,
> On May 21, 8:55 am, "Dave Plowman (News)" <d...@davenoise.co.uk>
> wrote:
[quoted text clipped - 5 lines]
> >
> > Why read a BMW group then?

> Just thought I'd drop in.  I read lots and lots of stuff.
> I became a bit of a Bummer expert during ownership.

Doesn't sound like it by your advice about calipers. If they seize as you
suggest there'd be lots of other problems. And why wouldn't they be
original - they have a very long life.

> This group looks like it's dying, like a lot of USENET.

> >Obviously need persuading you made the right
> > decision by your posts...

> But you obviously think Bummers are great cars.

BMW, like any other brand, isn't perfect. But usually enjoyable to drive
- unlike most Hondas.

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last_permutation@yahoo.com - 21 May 2009 16:08 GMT
On May 21, 10:20 am, "Dave Plowman (News)" <d...@davenoise.co.uk>
wrote:
> In article
> <d9793f61-fd77-4d11-8fb5-fb548065c...@g37g2000yqn.googlegroups.com>,
[quoted text clipped - 15 lines]
> suggest there'd be lots of other problems. And why wouldn't they be
> original - they have a very long life.

Yeah, like their transmissions, and their electronic components,
and their blower motors, and their cat. converters, and their rubber
molding, etc., etc.,etc.

>  BMW, like any other brand, isn't perfect. But usually enjoyable to drive
> - unlike most Hondas.

The Accord drives fine.  Like most Hondas, it's very light on its
feet,
although it's actually a pretty heavy car--the Accord is considered
a mid-sized car now.  And it is a HELL of a lot more comfortable
than the bummer was.
Dave Plowman (News) - 21 May 2009 17:15 GMT
In article
<61a23801-44ba-4a09-8e18-b11f93323e42@n19g2000vba.googlegroups.com>,
> > Doesn't sound like it by your advice about calipers. If they seize as
> > you suggest there'd be lots of other problems. And why wouldn't they
> > be original - they have a very long life.

> Yeah, like their transmissions, and their electronic components,
> and their blower motors, and their cat. converters, and their rubber
> molding, etc., etc.,etc.

Not had a problem with any of these on my 10 year old E39. Except the
final stage resistor - easily changed.

But hey - if reliability is the only important thing for you  - you're
probably right in buying a Honda. Or Toyota. Everyone has to retire and
slow down some time.

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dizzy - 22 May 2009 00:19 GMT
> BMW, like any other brand, isn't perfect. But usually enjoyable to drive
>- unlike most Hondas.

Hondas are OK, for FWD cars.  I'd love to see them do a 3-series
comptetitor.  I think they could hit the target better than what Lexus
(and Mercedes, for that matter) has been able to do...
JRE - 22 May 2009 03:05 GMT
>> All you need do is use a C-clamp to push the pistons back inside the caliper
>> housing.
[quoted text clipped - 17 lines]
> to replace.  I drive an '09 Honda Accord now.  Pure bliss and looking
> forward to years of bliss!

Try changing the brake fluid once in a while.  Works for our bimmers
thus far.

My '91 Accord now has over 210K miles.  It also has original calipers
and wheel cylinders.

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JRE

Jeff Strickland - 22 May 2009 03:16 GMT
> My '91 Accord now has over 210K miles.  It also has original calipers and
> wheel cylinders.

Original calipers? Big deal.

I've been working on cars (shadetree stuff for my own fleet) for 40+ years
and never replaced a caliper.

My first BMW topped 225K miles on the original calipers. I've had Hondas
that were closing in on 200K miles with no reason to think the calipers were
going south.

Brake fluid makes sense though ...

.
JRE - 22 May 2009 03:38 GMT
>> My '91 Accord now has over 210K miles.  It also has original calipers and
>> wheel cylinders.
[quoted text clipped - 9 lines]
>
> Brake fluid makes sense though ...

It was an *example*.  The point is this: Brake fluid is hygroscopic.  If
you don't change it, water vapor eventually gets past the seals (even if
they are good, they are rarely perfect).  When that happens, corrosion
starts.  I've replaced any number of calipers that were corroded, many
of which would not retract.  After the first time it happened to me,
30-something years ago, and I started to change brake fluid from time to
time, none of them have been mine.

(So far, the record for me is 264K on a 1972 Datsun 510.  The Accord and
our two E46s might very well break that record handily if we don't hit
too many deer with them....)

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JRE

last_permutation@yahoo.com - 22 May 2009 04:07 GMT
> last_permutat...@yahoo.com wrote:
> >> All you need do is use a C-clamp to push the pistons back inside the caliper
[quoted text clipped - 20 lines]
>
> Try changing the brake fluid once in a while.

Where did I say I didn't?
Dave Plowman (News) - 22 May 2009 09:29 GMT
In article
<9e5332f7-27a9-4eb0-8b62-08ab7d738ea5@i6g2000yqj.googlegroups.com>,
> > Try changing the brake fluid once in a while.

> Where did I say I didn't?

If you had lots of problems with calipers seizing, it's the likely cause.

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dizzy - 27 May 2009 02:55 GMT
>Oh, the memories.   A list of problems over those 8 years that was
>literally half as long as my arm, including the shitty GM transmission they put
>in the "ultimate driving machines" going south at 85K miles--nearly $4
>grand to replace.

Was that a "Steptronic"?
Dave Plowman (News) - 27 May 2009 09:26 GMT
> >Oh, the memories.   A list of problems over those 8 years that was
> >literally half as long as my arm, including the shitty GM transmission
> >they put in the "ultimate driving machines" going south at 85K
> >miles--nearly $4 grand to replace.

> Was that a "Steptronic"?

Doubt it makes much difference to the replacement cost.

Any guesses as to why BMW used GM transmissions on US cars, but ZF pretty
well everywhere else? Especially if the GM wasn't reliable?

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Scott M - 27 May 2009 12:01 GMT
> Any guesses as to why BMW used GM transmissions on US cars, but ZF pretty
> well everywhere else? Especially if the GM wasn't reliable?

ISTR reading that engine/gearbox combos had to be type approved in the
US which cost mucho-wonga. Perhaps using a home grown box got round this
somehow.

Alternatively, perhaps the ratios were better suited to US driving.
Fifth on my ZF boxed 325 was so long that it probably wouldn't have got
into it at 55mph[1].

[1] Don't forget, this is 15+ years ago. I know limits are higher now.

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Where are we going and why am I in this handbasket?

Dean Dark - 27 May 2009 13:42 GMT
>> Any guesses as to why BMW used GM transmissions on US cars, but ZF pretty
>> well everywhere else? Especially if the GM wasn't reliable?
>
>ISTR reading that engine/gearbox combos had to be type approved in the
>US which cost mucho-wonga. Perhaps using a home grown box got round this
>somehow.

I believe it had to do with reducing  tariffs and/or import taxes,
where the greater the "local content" of a product, the cheaper it
was.
Dave Plowman (News) - 27 May 2009 14:05 GMT
> >> Any guesses as to why BMW used GM transmissions on US cars, but ZF
> >> pretty well everywhere else? Especially if the GM wasn't reliable?
> >
> >ISTR reading that engine/gearbox combos had to be type approved in the
> >US which cost mucho-wonga. Perhaps using a home grown box got round
> >this somehow.

> I believe it had to do with reducing  tariffs and/or import taxes, where
> the greater the "local content" of a product, the cheaper it was.

I did wonder, but IIRC that GM was made in France.

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dizzy - 27 May 2009 23:41 GMT
>> >Oh, the memories.   A list of problems over those 8 years that was
>> >literally half as long as my arm, including the shitty GM transmission
[quoted text clipped - 4 lines]
>
>Doubt it makes much difference to the replacement cost.

That's not why I asked...

>Any guesses as to why BMW used GM transmissions on US cars, but ZF pretty
>well everywhere else? Especially if the GM wasn't reliable?

The (meager) evidence I've gathered is that it's the ZF that's less
reliable.
Dave Plowman (News) - 28 May 2009 09:32 GMT
> >> >Oh, the memories.   A list of problems over those 8 years that was
> >> >literally half as long as my arm, including the shitty GM transmission
[quoted text clipped - 4 lines]
> >
> >Doubt it makes much difference to the replacement cost.

> That's not why I asked...

Are you implying there's a difference in reliability between Steptronic
and non Steptronic autos? Would seem unlikely to me since it's only a
change to the control gear.      

> >Any guesses as to why BMW used GM transmissions on US cars, but ZF
> >pretty well everywhere else? Especially if the GM wasn't reliable?

> The (meager) evidence I've gathered is that it's the ZF that's less
> reliable.

Some early 4 speed ZF did fail early when subjected to a US emission test
which IIRC involved prolonged revving in neutral. But think this was fixed
by the time the 5-speed arrived.
Only 'straw poll' I have is that the 5HP19 as fitted to my 528 doesn't go
for much on Ebay - so there can't be much of a demand.

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dizzy - 29 May 2009 04:07 GMT
>Are you implying there's a difference in reliability between Steptronic
>and non Steptronic autos? Would seem unlikely to me since it's only a
>change to the control gear.

I don't know that's the case.  I think that Step=ZF.  Maybe.
Dave Plowman (News) - 29 May 2009 09:49 GMT
> >Are you implying there's a difference in reliability between Steptronic
> >and non Steptronic autos? Would seem unlikely to me since it's only a
> >change to the control gear.

> I don't know that's the case.  I think that Step=ZF.  Maybe.

In the UK Steptronic was an option with the ZF box. I thought the same
applied to the GM in the US.

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dizzy - 29 May 2009 23:57 GMT
>> >Are you implying there's a difference in reliability between Steptronic
>> >and non Steptronic autos? Would seem unlikely to me since it's only a
[quoted text clipped - 4 lines]
>In the UK Steptronic was an option with the ZF box. I thought the same
>applied to the GM in the US.

AFAIK, it was an abrupt switch, on a per-model basis.  Up to a certain
time, if you got an auto with a certain model, it was not a Step, with
no "add Step option" available.  The Step auto was phased-in, not
coincidentally about the same time that ZF was phased-in.
Dave Plowman (News) - 30 May 2009 10:02 GMT
> >In the UK Steptronic was an option with the ZF box. I thought the same
> >applied to the GM in the US.

> AFAIK, it was an abrupt switch, on a per-model basis.  Up to a certain
> time, if you got an auto with a certain model, it was not a Step, with
> no "add Step option" available.  The Step auto was phased-in, not
> coincidentally about the same time that ZF was phased-in.

I have a fairly early E39 - '97 - and that has Steptronic. Think it was an
option here from release. Of course in the UK there were base models not
available in other countries - and plenty of those don't have Steptronic.

I thought all 6 cylinder E39s started off with the GM transmission in the
US.

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dizzy - 01 Jun 2009 00:08 GMT
>> >In the UK Steptronic was an option with the ZF box. I thought the same
>> >applied to the GM in the US.
[quoted text clipped - 10 lines]
>I thought all 6 cylinder E39s started off with the GM transmission in the
>US.

If it had a GM then it was not a Step.  That's my theory that I think
it true.

Any USA early E39 owners care to chime-in?
Scott M - 20 May 2009 22:07 GMT
> a mate of mine has an X reg 320 and we cannot shift the front ABS
> caliper pistons back into their shell to allow fitting of new pads.

As said, it just shoves back in but the recommended way of doing ABS
equipped cars is to open the bleed nipple and force the fluid out of
there rather than back through the master cylinder. Also makes it easier
to push back in by hand, though an assistant is helpful to stop you
drawing air back into the system.

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Scott

Where are we going and why am I in this handbasket?

Alan Mac Farlane - 21 May 2009 17:28 GMT
As others have suggested, use a C clamp and screw the clamp down on the
piston top to settle it back down into the shell (brake housing we say
in the colonies).

The brake fluid squeezed it down that way as the brake pad linings wore
away from use.

Sooooooo ... you have to give the brake fluid a place to go back up the
pipe it came back down (some people loosen the brake fluid filler cap),
and drain out ALL the old brake fluid.

Flush out the system, the pipes and all down to the refurbished brake
shoes ... it is full of dirt and rust, makes for pitting in the master
cylinder miles later ... so use DOT 3 or what ever BMW recommendes as
brake fluid ... get a whole liter or quart ... save off what you expend
and recycle it.  Rather toxic so be mindful.

Go slow, don't scratch things, clean it up nicely, and follow the steps
in the shop manual you zeroxed out of the public library ... and it will
do rather nicely.

Penny wise is dollar foolish on a BMW ... so use good parts and use all
the BMW stuff they say to use or better if it is on the shelf.

Sumbuddie hopes this helps

:?

> Hi,
> a mate of mine has an X reg 320 and we cannot shift the front ABS
[quoted text clipped - 9 lines]
> Ta!
> Diesel Dave
 
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