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Car Forum / BMW Cars / April 2004

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Attn Nick & Michael Low - cat problem?

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SteveB - 02 Apr 2004 07:57 GMT
Thanks for the info guys!!

Science question: So, when revving hard, the car's producing a higher
volume of exhaust gases which pass over the cat and cause it to heat up
and expand and thus block off the cat and cause back pressure - the more
gas, the hotter it gets and the greater the cat elements expand?. The
engine management system detects this and shuts down a bank of cylinders
to protect the engine?
Is my thinking correct?

When revving in idle, *sometimes* I hear a rattle from under the car  -
like pennies in a glass jar - I rev to eg 4000rpm and when the revs are
falling to around 2000, I get the sound. This only happens now and again
- could this be pieces of the cat rattling about? It not under my seat
but sort of in the passenger side
cheers
Steve
Nick - 02 Apr 2004 10:09 GMT
> Thanks for the info guys!!
>
[quoted text clipped - 13 lines]
> cheers
> Steve

I'd bet my mother it's one (or both) of your Cats.  IF you're not under
warranty don't get BMW cats unless you have more money than sence. BMW
wanted GBP2000 upwards for replacement.  Got them replaced aftermarket for
GBP500 (both cats).
Michael Low - 02 Apr 2004 23:53 GMT
> Thanks for the info guys!!
>
> Science question: So, when revving hard, the car's producing a higher
> volume of exhaust gases which pass over the cat and cause it to heat up
> and expand and thus block off the cat and cause back pressure - the more
> gas, the hotter it gets and the greater the cat elements expand?.

No, that was not my experience.  The normal result of a degraded a
catalytic converter is that pieces of the catalyst break off and these
"chunks" become lodged in the exhaust pathways.  That creates back
pressure against the engine and can actually eventually stall it if the
blockage is severe.  Low engine revs don't exhibit the engine
"exhaling" problem as much as with high revs because you're creating a
slower rate of exhaust with low revs.

The
> engine management system detects this and shuts down a bank of cylinders
> to protect the engine?

Not in my experience.  One cylinder in my car did shut off because
there was oil on its spark plug.  It was this problem that probably
hastened the demise of the cat.  Apparently, the misfiring cylinder
resulted in overly rich fuel (and oil) being ejected on to the 02
sensor as well as the catalyst in the exhaust - thus fouling them both
gradually.

A fouled 02 sensor is no longer able to meter fuel properly so that
hastened the problem further.

And why was there oil on the spark plug to start off with?

The oil came from a leaky valve cover gasket, dripped into the
sparkplug well, through the thread of the plug, into the plug tip in
the combustion chamber - so you could claim that started it all.

> Is my thinking correct?

See above.

> When revving in idle, *sometimes* I hear a rattle from under the car  -
> like pennies in a glass jar -

The rattling is typically from below along the transmission tunnel and
is transitory; more frequently heard in the midst of changing low gears
than when cruising steadily or in high gears.

I rev to eg 4000rpm and when the revs are
> falling to around 2000, I get the sound. This only happens now and again
> - could this be pieces of the cat rattling about? It not under my seat
> but sort of in the passenger side
> cheers
> Steve

Like Nick says - I'd wager (his) Mom your cat(s) is(are) dead.  Don't
waste money on other things till you sort that out first.  Sometimes
the dealers are way off the mark.  You have to wonder.

Michael
SteveB - 03 Apr 2004 10:36 GMT
Thanks for all your advice you guys - I've found a UK 3rd party specialist
that'll do them both for under ?500!! I'm going to ask BMW which bank of
cylinders is constantly affected - from this I should be able to deduce
which cat is failing. Although, saying that, I may just replace both - if
one's on it's way out then the other will probably go soon.....

thanks again
Steve
 
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