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Car Forum / BMW Cars / March 2005

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valve job or just head gasket?

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Erik - 03 Mar 2005 23:41 GMT
I finally found out why my 325i (1993) was pinging like it was running on
crappy gas (which it was not). The local BMW 'expert' mechanic told me he
found a very slight amount of coolant on two plugs. My other mechanic did
not make any mention of it at all, although after running it on a scope,
replacing a few nickel and dime possibilities, it still made the pinging,
but only when reaching operating temp.

This 'expert' told me that since it has 174,000 miles on it, I might as well
throw in a used long block for the price of $4300. Ummm......no. That is not
going to happen. My question is, based on the fact that it is only a head
gasket and not any damage to the head, would swapping the head gasket
suffice or am I looking at more of a major issue? If it is cracked, warped
or anything else, I know the answer already. Is there anything wrong or
incorrect about just replacing the gasket and keep driving? It was not
missing or overheating when I brought it in. Simply just the noise and not
too bad at that. In the mean time, it has been recommended by my local BMW
chronie to put some gasket fixer in the radiator and drive it. What are your
thoughts besides junking it?

Thanks.
Bill - 04 Mar 2005 01:21 GMT
I had a similar experience with my 88 325is. Similar answers, too! The
coolant had worn a worm-like pattern inside the connecting rod bearings and
caused a solid "thunking" when accelerating heavy in low RPMs. Anyways, I
replaced the connecting rod bearings in all 6 rods. PROBLEM SOLVED. I also
replaced the oil pump and the whole thing ran under $100.00 (did work
myself, own tools, nothing hard, engine in car). Process took 4-5 hours
because I went slow.
Seems the previous owner had a head gasket failure and didn't check the
bearings before replacing just the head gasket. The engine was flawless
after that. No leaks, good cylinder pressure.

Bill
86 535i

> I finally found out why my 325i (1993) was pinging like it was running on
> crappy gas (which it was not). The local BMW 'expert' mechanic told me he
[quoted text clipped - 16 lines]
>
> Thanks.
Bob Kegel - 04 Mar 2005 01:28 GMT
>The local BMW 'expert' mechanic told me he found a very slight amount of
>coolant on two plugs. My other mechanic did  not make any mention of it at
>all...

A coolant leak is best diagnosed by pressure-testing the cooling system.
Oil analysis will tell you if coolant is getting into the crankcase.

If you're going to spend the cost of R&R'ing the head, you might as well
have the machine shop check it for warping and do the valves.
Erik - 04 Mar 2005 01:59 GMT
If I do the valve job, will I blow out the bottom end with 174k miles on it?

I am going to pressure test the cooling system for sure. Will the coolant in
the rod bearings cause major issues if it is not fixed right away?

>>The local BMW 'expert' mechanic told me he found a very slight amount of
>>coolant on two plugs. My other mechanic did  not make any mention of it at
[quoted text clipped - 5 lines]
> If you're going to spend the cost of R&R'ing the head, you might as well
> have the machine shop check it for warping and do the valves.
Bill - 04 Mar 2005 11:25 GMT
1. compression test cylinders (may tell if coolant pressure test will leak
into cylinder)
2. pressure test cooling system
3. check oil and plugs for coolant
4. change your oil and filter if coolant suspected in oil

Coolant will eat away areas on rod bearings closest to journal (where oil
comes out to bearing first). This will also cause a longer than average oil
pressure light to stay on while building pressure. It may be a few extra
seconds, but the concerned owner will notice it and it will gradually get
longer as more material is dissolved.
I estimate mine went just over a year before I got concerned, and 900 miles
from home. Luckily, the crank was undamaged, due in no small part to my
3,000-mile oil changes.

Bill
86 535i

> If I do the valve job, will I blow out the bottom end with 174k miles on it?
>
[quoted text clipped - 10 lines]
> > If you're going to spend the cost of R&R'ing the head, you might as well
> > have the machine shop check it for warping and do the valves.
Somebody - 04 Mar 2005 13:00 GMT
> If I do the valve job, will I blow out the bottom end with 174k miles on it?
>
> I am going to pressure test the cooling system for sure. Will the coolant in
> the rod bearings cause major issues if it is not fixed right away?

No, the bottom end is near bulletproof.  Your risk to it is from
contaminated oil resulting from not fixing the head.

I did my head gasket at 335,00km.  You could still see the cross-hatches on
the cylinder bores.

-Russ.
The Malt Hound - 04 Mar 2005 13:06 GMT
>I finally found out why my 325i (1993) was pinging like it was
>running on crappy gas (which it was not). The local BMW 'expert'
[quoted text clipped - 16 lines]
> BMW chronie to put some gasket fixer in the radiator and drive it.
> What are your thoughts besides junking it?

A couple of thoughts...

First, I would definitely get a second (or third) opinion before I
made any rash decisions.  Have the engine tested for cooling system
leakage.  The expert detecting coolant and then recommending a
complete rebuild sounds a bit fishy to me.

Second, if it turns out that you really do have coolant on your plugs,
you need to remember that a head gasket seals three seperate
environments within the engine.  The combustion chamber, the oil
galleys and the cooling system water jacket.  A leak can occur between
any two or all three.

The wet plugs would seem to suggest a leak has occured between the
water jacket and combustion chamber, *BUT* when that happens there is
usually a completely different symptom.  Think about it with me:  The
pressure in the cylinder during combustion is *much* greater that the
pressure in the cooling system even at full temperature.  That means
that the "normal" symptom of a leak between cylinder and water jacket
is the over pressurization ofthe cooling system without actually
overheating.  In other words, even the cold engine will have high
cooling system pressure.  The cooling system can be tested for the
presence of exhaust gasses to rule that out.

It's also possible to lose the seal between the oil and coolant but
not breach the combustion chamber seal.  The difference in pressure
between the oil and coolant is not much, so if a leak occurs between
those two you can get oil in the coolant and/or coolant in the oil.
The oil and coolant can both be tested for contamination.

Thirdly, rather than a $4300 short block, I'd be seriously looking for
a low to mid mileage used engine at the junkyard.  Heck, a nice M3
engine would make a worthwhile drop-in project.  There seems to be no
shortage of M3's with smashed-up bodies that could be good engine
donors.

-Fred W
Dave Plowman (News) - 04 Mar 2005 19:50 GMT
> I finally found out why my 325i (1993) was pinging like it was running
> on crappy gas (which it was not). The local BMW 'expert' mechanic told
> me he found a very slight amount of coolant on two plugs.

I'd love to know how he did this.

Is it losing coolant? Head gaskets, etc, don't weep slightly.

Signature

*The man who fell into an upholstery machine is fully recovered.*

   Dave Plowman        dave@davenoise.co.uk           London SW
                 To e-mail, change noise into sound.

Erik - 04 Mar 2005 23:09 GMT
I don't know how he did this. I am not an expert by any means, so I took it
to this place called Benz n' Beamers in Harbor City, CA. I don't know if he
was trying to rip me off or not.

>> I finally found out why my 325i (1993) was pinging like it was running
>> on crappy gas (which it was not). The local BMW 'expert' mechanic told
[quoted text clipped - 3 lines]
>
> Is it losing coolant? Head gaskets, etc, don't weep slightly.
John Carrier - 05 Mar 2005 12:28 GMT
A cracked head.  A distinct possibility if the car seriously overheated in
its past.

R / John
Erik - 05 Mar 2005 22:55 GMT
This really sucks considering that I am going to Scottsdale AZ in May and
don't have the funds to replace the head at the moment. Scottsdale gets to
about 110 to 115 in the Summer so I am sure to destroy the car by that time.
I figure I will just drive it and pray until I get the funds to do something
about it. If I do this, I am sure I will be able to afford an engine from
the junkyard by October. An 'M' series engine would be nice. What mods do I
need to do in order ot have it work?

>A cracked head.  A distinct possibility if the car seriously overheated in
>its past.
>
> R / John
Rocketman - 17 Mar 2005 05:46 GMT
> This really sucks considering that I am going to Scottsdale AZ in May and
> don't have the funds to replace the head at the moment. Scottsdale gets to
[quoted text clipped - 3 lines]
> engine from the junkyard by October. An 'M' series engine would be nice.
> What mods do I need to do in order ot have it work?

My advice:  If it looks like you're going to have to do a rebuild - don't do
it.

Instead, call around to local junkyards (especially ones without computer
inventories) and find a wrecked BMW with a low-ish mileage engine,
especially one that you can start and run before buying (though they'll
charge a bit more for such an engine, of course).  You can probably get the
whole junked car (minus any resellable window glass)  for way less than half
of the cost of a rebuilt engine. If the junker is an E36, you might even be
able to snag some spares or swap some parts - carpet, seats, windows,
stereo, ECU, wheels, tires, battery, exhaust, etc.  I did this with an old
Mk I VW Golf GTi.  I pulled a complete blue interior from the totalled VW to
replace the mildewed and ugly burgundy one in my "racing" GTi, plus four
alloy wheels and tires.  I had pre-negotiated a cash price of  $100 for
everything I could pull off the car - they didn't care.  They were gonna
crush it.

Engine swapping requires an engine hoist; but they're not expensive to buy.
You can probably have the guys at the junkyard pull the motor for you and
drop it (carefully) into a waiting pickup bed for hauling to your shop.  If
you don't have suitable work space, talk to a local friendly garage owner
about renting after-hours shop time.  Sometimes they'll do it.  Of course,
better yet would be to talk a local mechanic into doing the work for you
after hours, for cash of course.

Think of it as an automotive adventure...

R
Somebody - 18 Mar 2005 16:50 GMT
> > This really sucks considering that I am going to Scottsdale AZ in May and
> > don't have the funds to replace the head at the moment. Scottsdale gets to
[quoted text clipped - 30 lines]
>
> Think of it as an automotive adventure...

Just be aware, you could be buying somebody else's marginal motor.  If you
do the work yourself, the parts required for a head job are worth a couple
hundred, maybe a couple hundred more for any machining that is required, and
technically it's simpler than an engine swap.  When you rebuild your own,
it's the devil you know.  When you buy used, you roll the dice.

Not that the rest of your points re: ancillary parts aren't good ones, just
with a motor you can run it and still not really know what you're dealing
with inside, low miles or not.

-Russ.
 
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