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Car Forum / BMW Cars / August 2005

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E36 Noisy VANOS

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Malt_Hound - 25 Aug 2005 00:38 GMT
My 1995 325i 5speed has a noisy VANOS.  It has the classic "marbles in a
can" sound which I understand perfectly describes this condition, but
about which I am unable to turn much up.

I'm wondering if anyone else here has run into this problem, and if so,
what did you do to resolve it?  Does anyone know what the mechanism is
for making the noise?

I've read some folks have switched back from 5W30 mobil1 synthetic to
15W40 dyno oil with good results as far as the valve train noise goes.
I'm wondering if maybe Castrol 20W50 (dino) would be a good choice
instead.  I know it fits somewhere in the recommended oil temperatuire
chart for that engine, but am looking to know what it will do for the
noisy VANOS.

My indy wrench, who's opinion I generally regard pretty highly, says I
need a new VANOS unit (to the tune of about $250) and the upper timing
chain tensioner, this after only a quick listen, as these are what he
usually does for this (fairly common) problem.  I'm aware that he knew I
was planning on doing the job myself and was only tapping his diagnostic
skills.  He still gets enough of my money (I bring 3 different BMWs
there for various things) so I don't think he is jiving me.

My plan is to do the oil change with 20W50, which is about due anyway.
If that doesn't help the noise right away, I'll pull the valve cover and
scope things out.  Of course that means new VC gaskets and a host of
other odds and ends to get in and out cleanly.

Any insight on this VANOS noise stuff?

TIA,
-Fred W
J Strickland - 25 Aug 2005 16:34 GMT
Sorry, I have no clue.

I have seen the valve train - including VANOS - on my car, and if you can
stabalize the cams at TDC, replacing the chain and sprockets should be
reasonably straight forward. There is a special jig to keep the cams lined
up correctly, perhaps your mechanic will loan it to you.

My guess is, that if you can hear the chains they probably must be replaced
along with the respective sprockets. I don't know much about the VANOS unit
itself, but my recollection is that it hasn't got any adjustable parts, that
is the adjustments are all on the ends of the cams themselves not inside the
VANOS mechanism.

> My 1995 325i 5speed has a noisy VANOS.  It has the classic "marbles in a
> can" sound which I understand perfectly describes this condition, but
[quoted text clipped - 28 lines]
> TIA,
> -Fred W
Malt_Hound - 25 Aug 2005 17:51 GMT
> Sorry, I have no clue.
>
[quoted text clipped - 8 lines]
> is the adjustments are all on the ends of the cams themselves not inside the
> VANOS mechanism.

Yeah, Jeff, thanks for the reply.

I know how the VANOS works too, and I can't for the life of me figure
out where this sound would be coming from.  It's not really a timing
chain sound (I have owned a SAABs that had stretched chains).  I should
record it somehow and post it somewhere.

If it was just a loose chain, based on my prior experience I'm sure I
could cob a fixture together to hold the cams, or as you say borrow one,
and get the chain replaced.  But my wrench said just the tensioner for
the upper chain loop and the VANOS assembly need to be replaced.  He
also mentioned something about the VANOS's solenoid rattling.

The VANOS assembly is about $300 best price I can find, which of course
prompts my research to determine if this is truly needed.  I know there
is a BMW for just the VANOS solenoid, if that is all I need, and I'd bet
it would be substantially less than the whole kahuna.

I googled for a while and came up with a number of folks that said the
type of oil used will make the VANOS noisier or quieter.  There was even
one that particularly mentioned the use of Mobil1 Synthetic 5W30, which
happens to be what I'm using at this time.  I suppose it is related to
the VANOS's use of the oil pressure to actuate the cam advance
mechanism.  I have also heard that Mobil1 is on the thin side of spec,
so maybe there is something to this idea?

I guess I'll continue with my plan to do the oil change first off, and
just use dino 15W40 or something and see what that does.

--
-Fred W
J Strickland - 25 Aug 2005 19:33 GMT
>> Sorry, I have no clue.
>>
[quoted text clipped - 37 lines]
> I guess I'll continue with my plan to do the oil change first off, and
> just use dino 15W40 or something and see what that does.

I'd be pulling the valve cover to see what's up instead of changing the oil.
Well, there is never a bad time to change the oil, but if there is a "real"
mechanical issue to deal with, new oil will be nothing more than a mask.

There is the main timing chain and then there is the VANOS chain, or two.
There are tensioners for these, and perhaps you have a stuck tensioner. No
matter what you have, you need to pull the valve cover at the very least to
find it.
Malt_Hound - 25 Aug 2005 22:24 GMT
>>>Sorry, I have no clue.
>>>
[quoted text clipped - 43 lines]
>
> There is the main timing chain and then there is the VANOS chain, or two.

No, that's not how VANOS works.  The main chain drives the exhaust cam
off the crankshaft and the second chain loop connects the two cams
toeach other (exhaust and intake).

The VANOS is a electric solenoid that opens and closes a valve which
routes oil pressure to an actuator or blocks it.  The actuator slides
the intake camshaft's sprocket forward and backward along the end of the
camshaft, which intead of having a straight splined end or keyway as
normal camshafts do, has a worm-gear type spline cut into it.  So by
sliding the sprocket for and aft, the rotational relationship of the cam
to the sprocket can be varied and that's where you get the timing advance.

So there are no "VANOS" chains, just gears, and there are only the two
timing chains.

> There are tensioners for these, and perhaps you have a stuck tensioner.

I suppose the upper timing chain could be loose.  I really don't think
this noise is a chain, but...

> No matter what you have, you need to pull the valve cover at the very least to
> find it.

...you are probably right about that.  I was just wondering what this
other chatter online about the "VANOS noise" disappearing after changing
the oil is all about.

Signature

-Fred W
Toys for sale, Hey get your toys here:
<http://users.adelphia.net/~fredwills/>

DP525 - 25 Aug 2005 22:43 GMT
I had the VANOS replaced on my 95 525i lst March for this problem.  I
got to play with the old one after it was removed.  What I discovered
was that the rattle came from the rotational function of the worm gear
actuator (it turns with the upper timing chain and intake cam.)  It was
a bit worn allowing it to rattle at idle.  It probably didn't need to
be replaced at least from a mechanical standpoint.  The idle is quieter
now but there is still a bit of valve clatter.
Malt_Hound - 25 Aug 2005 22:49 GMT
> I had the VANOS replaced on my 95 525i lst March for this problem.  I
> got to play with the old one after it was removed.  What I discovered
[quoted text clipped - 3 lines]
> be replaced at least from a mechanical standpoint.  The idle is quieter
> now but there is still a bit of valve clatter.

Thanks DP,

that is 'zactly what I was looking for.  Yes, I can see that being the
issue.  And it also 'splains why my reputable indy wrench was not very
excited about it and did not feel the noise was serious.

I will probably pursue it anyway, maybe just start by disassembling as
Jeff suggested, and see if I can see what's what.

Also, before anyone jumps on my description of VANOS, the solenoid
actually moves a valve that routes the oil pressure one way or the other
(advanced or retarded).  It does not just block it.

Signature

-Fred W
Toys for sale, Hey get your toys here:
<http://users.adelphia.net/~fredwills/>

DP525 - 25 Aug 2005 23:58 GMT
> Thanks DP,
>
[quoted text clipped - 13 lines]
> Toys for sale, Hey get your toys here:
> <http://users.adelphia.net/~fredwills/>

My indie used to work for the local dealer and said he had replaced
maybe three EVER just for the noise.  Seems most E34 drivers don't care
about it.  I would think more E36 guys would want it taken care of
though.  But in any case, no one I talked to ever heard of one
cratering and causing the cam to seize or anything like that.  It seems
the only flat out failure of them is the solenoid / actuator fails to
actuate leaving the car in limp home mode.
Malt_Hound - 27 Aug 2005 12:19 GMT
>>Thanks DP,
>>
[quoted text clipped - 21 lines]
> the only flat out failure of them is the solenoid / actuator fails to
> actuate leaving the car in limp home mode.

Thanks again.  That's even more reassuring.

Signature

-Fred W
Toys for sale, Hey get your toys here:
<http://users.adelphia.net/~fredwills/>

DP525 - 25 Aug 2005 22:45 GMT
I had the VANOS replaced on my 95 525i lst March for this problem.  I
got to play with the old one after it was removed.  What I discovered
was that the rattle came from the rotational function of the worm gear
actuator (it turns with the upper timing chain and intake cam.)  It was
a bit worn allowing it to rattle at idle.  It probably didn't need to
be replaced at least from a mechanical standpoint.  The idle is quieter
now but there is still a bit of valve clatter.
J Strickland - 26 Aug 2005 16:50 GMT
>>>>Sorry, I have no clue.
>>>>
[quoted text clipped - 59 lines]
> So there are no "VANOS" chains, just gears, and there are only the two
> timing chains.

Thanks for the clarification. I have only looked at the gears, sprockets,
and chains, then recited what I thought I saw from memory. I wasn't too far
off, and the best way to see what the problem is is to pull the valve cover
and go from there. I remember the VANOS as having chains, but that could
easily be the exhaust/intake chain in addition to the "main chain". I
clearly remember the slotted holes on the intake sprocket, and a rod that
goes to the VANOS thingie.

In any case, thanks for clarifying the description I gave. I hoped that what
I said was close enough to allow somebody to look at the actual parts and
move along with his repairs.

> > There are tensioners for these, and perhaps you have a stuck tensioner.
>
[quoted text clipped - 7 lines]
> other chatter online about the "VANOS noise" disappearing after changing
> the oil is all about.

I haven't heard of this "common" problem either, but I can't argue the point
so I just go along.
DP525 - 26 Aug 2005 21:19 GMT
http://www.pelicanparts.com/bmw/techarticles/E36-Camshaft-Timing/E36-Camshaft-Ti
ming.htm


Excellent photos here of the whole mess...
Malt_Hound - 27 Aug 2005 12:38 GMT
> http://www.pelicanparts.com/bmw/techarticles/E36-Camshaft-Timing/E36-Camshaft-Ti
ming.htm

>
> Excellent photos here of the whole mess...

Wowsers.  Thank-you yet again.  I owe you a big one.

I was not aware of those tech articles (at Pelican) and that one is just
what the doctor ordered.  I think I may be going in and doing a biopsy
later today.

Signature

-Fred W
Toys for sale, Hey get your toys here:
<http://users.adelphia.net/~fredwills/>

Malt_Hound - 28 Aug 2005 15:46 GMT
> My 1995 325i 5speed has a noisy VANOS.  It has the classic "marbles in a
> can" sound which I understand perfectly describes this condition, but
[quoted text clipped - 28 lines]
> TIA,
> -Fred W

Follow-up for anyone following along at home and for the archives.
(Usenet seems to get captured for perpetuity all over the place)

I popped off the valve cover on my 325i yesterday and poked around.
Both chains appeared perfectly fine and tight as a drum.  I exercised
the upper chain tensioner by hand (the one my indy wrench recommended
replacing) and both the spring tension and oil plunger both seemed to be
fine.  I continued to poke around by the VANOS and could not find
anything that appeared loose or to have too much lash.

I popped off the oil line to the VANOS and then removed the solenoid.
You really need to get the oil line out of the way to get a wrench on
the solenoid.  I exercised that a bit and I pulled out the spring loaded
plunger from its bore hole.  Everything looked OK, but since they were
stained with old motor oil, I decided to clean them both up as best I
could before re-assembly.

Put everything back together and immediately did an oil change with
Castrol 20W50.  According to the chart in the owners manual 20W50 is
fine for everything down to well below freezing.  I'll re-assess the oil
grade when the snow starts flying if it is hard starting then.

In any case, started it up and she is as quiet as she's ever been.

Now granted, I didn't start the engine with the cleaned VANOS solenoid
and plunger and the old oil because, well, I had just cleaned them, but
I am convinced that the noise was in fact due to the thinness of the
5W30 Mobil1, especially as it was due to be changed.

I sure hope the gaskets sealed back up OK because they seemed rather
stiff.  I bet I'll be back in there replacing those before too long for
oozing seals.

I may try using a higher weight synthetic next time and see how that
goes.  That may work better in low winter temps than the dino juice I
have in there now and still keep Mr. VANOS happy.

Signature

-Fred W
Toys for sale, Hey get your toys here:
<http://users.adelphia.net/~fredwills/>

J Strickland - 29 Aug 2005 17:44 GMT
>> My 1995 325i 5speed has a noisy VANOS.  It has the classic "marbles in a
>> can" sound which I understand perfectly describes this condition, but
[quoted text clipped - 50 lines]
> for everything down to well below freezing.  I'll re-assess the oil grade
> when the snow starts flying if it is hard starting then.

I saw that in the Owner's Manual this weekend too, and was perplexed by what
the chart said. I've seen other charts that said that 10w30 was good to
100F, but the chart in the BMW book says 10w30 tops out down around 80F.
And, I have practical experience that says 20w50 is a tad heavy in winter
around here, and that's temps in the low 60s, so I'd have to think that -20F
would turn it to goo that wouldn't get pumped anywhere.

I have trouble with 20w50 as it is described in the owner's manual. Having
said that, it should remain in the motor much longer if only because it is
thicker.

I would have lilked you to start the car with the valve cover off and with
the VANOS solenoid cleaned, and before the 20w50 went in.

> In any case, started it up and she is as quiet as she's ever been.
>
[quoted text clipped - 10 lines]
> That may work better in low winter temps than the dino juice I have in
> there now and still keep Mr. VANOS happy.
Malt_Hound - 29 Aug 2005 22:09 GMT
>>>My 1995 325i 5speed has a noisy VANOS.  It has the classic "marbles in a
>>>can" sound which I understand perfectly describes this condition, but
[quoted text clipped - 64 lines]
> I would have lilked you to start the car with the valve cover off and with
> the VANOS solenoid cleaned, and before the 20w50 went in.

You would, would you?  Why is that?  Do you think my garage needs a good
spraying with motor oil?  I would have at least put the cover back on
before I started it.

I'm very certain that I don't think cleaning the solenoid or plunger did
much.  But you are correct, I didn't follow good investigative
scientific protocol on that experiment.  But hey, with a sample of 1 it
isn't statistically significant anyway...  ;-)

Signature

-Fred W
Toys for sale, Hey get your toys here:
<http://users.adelphia.net/~fredwills/>

Jeff Strickland - 30 Aug 2005 17:04 GMT
>>>>My 1995 325i 5speed has a noisy VANOS.  It has the classic "marbles in a
>>>>can" sound which I understand perfectly describes this condition, but
[quoted text clipped - 68 lines]
> spraying with motor oil?  I would have at least put the cover back on
> before I started it.

Well, no I don't want to squiret oil eveywhere.

I was thinking that if the VANOS was installed and connected properly, the
oil flow would remain on the top of the motor where it belongs. Racing the
motor would spray oil, but an idle or a bit above idle should not cause oil
to wet down your garage.

> I'm very certain that I don't think cleaning the solenoid or plunger did
> much.  But you are correct, I didn't follow good investigative scientific
> protocol on that experiment.  But hey, with a sample of 1 it isn't
> statistically significant anyway...  ;-)
Raybender - 29 Aug 2005 19:13 GMT
Fred,

Glad to hear you've fixed the Vanos problem, and thanks for posting the
solution.  While using 20W-50 is probably ok, I'm one of those sticking with
the 15W-40 as recommended in the owner's manual for my 97 328.  I like these
oils, as they (all brands) seem to be diesel rated, and therefore have more
anti-wear additives than oil for just gasoline applications.

Another thought that I've had, is you know there are spray jets from the crank
bearings to the bottom of the pistons.  It seems to me that the oil viscosity
would be quite important for obtaining the proper spray pattern for these
jets, and possibly other 'fancy' places for distributing oil within the
engine.  Just a comment for your consideration, now that you've found how the
higher viscosity helps the Vanos

Thanks again for posting the effect of the oil change.

Frank

> > My 1995 325i 5speed has a noisy VANOS.  It has the classic "marbles in a
> > can" sound which I understand perfectly describes this condition, but
[quoted text clipped - 70 lines]
> Toys for sale, Hey get your toys here:
> <http://users.adelphia.net/~fredwills/>
Malt_Hound - 29 Aug 2005 22:27 GMT
> Fred,
>
[quoted text clipped - 14 lines]
>
> Frank

Yeah Frank,

I wouldn't have used the 20W50 except for 2 things:

1) It shows 20W50 as being the right stuff from god awful hot to well
below freezing right there in my owners manual.

2) I feel a lot of good juju about Castrol motor oils.  Years ago it was
all I would put in my Mazda rotary engines as it was one of few that
were certified.

3) I had > 8 quarts of the stuff laying around and no cars that I have
been able to use it in for some time now.

4) I didn't know how long (measured in minutes) this stuff would be
staying in my crankcase.

Even with all of the above, I don't know how long I'll leave this oil in
there.  I mean, the thing is, the Castrol Dino oil is so damn cheap you
can afford to cahnge it almost every weekend.  I mean, damn it's almost
cheaper than gasoline...

"yes-sir-ee Mr Gas station attendant.  Change the oil, if you please,
and, er,    Oh...  go ahead and check the gas too!"

Signature

-Fred W
Toys for sale, Hey get your toys here:
<http://users.adelphia.net/~fredwills/>


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