FWIW, my wife's 2000 E46 had the same thing - about 1 1/4 turn from the
lower perch.
Also, there was a report of this on at least one E39.
I think BMW's incoming QA on outsourced materials , well, sucks, given
issues such as e39 ABS controllers, door handles, radiator necks, radiator
expansion tanks, fan clutches,etc, etc, etc.
There is a real problem when stuff like this passes incoming QC.
> Hi Mark,
>
[quoted text clipped - 7 lines]
>
> aMIC.
adder1969@yahoo.co.uk - 25 Jan 2006 09:51 GMT
> FWIW, my wife's 2000 E46 had the same thing - about 1 1/4 turn from the
> lower perch.
> Also, there was a report of this on at least one E39.
When I bought my 2001 M3 with 30k it had a broken spring. ..at least
that's what the dealer told me when I had to take it back with a list
of problems but what do they know?
My '96 740 has two broken rear springs but it is a bit older. I've
never really heard of broken springs until the last few years where it
seems to be not uncommon on many makes of car.
Use it as an excuse to get some eibachs :-)
I would agree with you that this certainly sounds like some kind of
manufacturing defect. Overheating the wire during spring winding could
cause the metal to be coarse grained and brittle. If this is the case the
fractures should have happened pretty early in the car's life and the broken
ends of the wire should be pretty severely corroded. The biggest problem
with this explanation is that it should have happened to several thousand
other people although I guess the ride height may not have been affected
very much by the failure at the first coil. Perhaps this is more widespread
than we know. The only other thing I can think of that might lead to this
failure would be if there was some pretty corrosive chemical trapped between
the rubber pad and the spring - but I think it would take something like
hydrochloric acid or bleach to lead to such a severe attack. Do you happen
to drive the car through an industrial area routinely or is there any other
signs of corrosive attack under the car??
> Hi Mark,
>
[quoted text clipped - 7 lines]
>
> aMIC.
amic135@gmail.com - 23 Jan 2006 02:11 GMT
Hello Jack,
No, I don't live, or drive or park the car in an industrial area where
it could be exposed to corrosive chemical. Under the car are no other
signs of corossion or rust.
On the area where the last coil separated from the spring is a lot of
rust but since I am not an mettalurgical expert I believed that was
caused only by salt on the roads and wet weather here is NE. I would
like to show you some pictures of the fractured section, but I don't
know how to post them.
I don't know how spread this problem is, but I found on a different
forum
http://www.bimmerfest.com/forums/showthread.php?t=124357&highlight=broken+spring
that are few people that experienced a similar problem. Since the
simptoms are not less obvious (1inch less on hight?) many people may
have this problem.
Thanks, aMIC.
Russ (www.e36coupe.com) - 26 Jan 2006 08:23 GMT
I've heard quite a few e36 owners through our website have had the last
coil of the rear springs break off, and that's been on newer cars with
siilar mileage - so I wouldn't say it's completely unheard of. It's
the first thing many people check if they hear a metallic rattling
coming from the rear wheel area.
Don't know why this happens, nor do I agree it's right to expect them
to break - but it does seem to be commonplace on many 3's in my opinion.