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Car Forum / BMW Cars / February 2006

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1990 525i with 240k miles - has my auto tranny bit the dust?

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Notgiven - 31 Jan 2006 13:25 GMT
It started out several months ago with slipping between first & second gear.
Today, it was slipping between all gears then just stopped going forward
altogether.

The guy at the shop said he didn't think it was worth dropping the pan but
was investigating other options.

Should I scrap the car?  Get a used tranny and do it myself?  Rebuild this
one?

Any thoughts are appreciated
John Burns - 31 Jan 2006 13:48 GMT
> It started out several months ago with slipping between first & second gear.
> Today, it was slipping between all gears then just stopped going forward
[quoted text clipped - 5 lines]
> Should I scrap the car?  Get a used tranny and do it myself?  Rebuild this
> one?

If it drives OK in reverse then you've fried the A clutch pack, that's
quite likely. Time for a new tranny. You can maybe get a used one on
ebay.

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Psycho - 31 Jan 2006 14:52 GMT
It's probably the same ZF tranny that's in my 89 325i. Rebuilt it
sitting in my garage for about $300 including a new torque converter.
If you've ever been into an automatic before, this one is pretty easy.
You could get another tranny but I sure as hell wouldn't scrap the car
unless you just don't like it. Even then, sell it cheap!

>> It started out several months ago with slipping between first & second gear.
>> Today, it was slipping between all gears then just stopped going forward
[quoted text clipped - 9 lines]
>quite likely. Time for a new tranny. You can maybe get a used one on
>ebay.
Notgiven - 31 Jan 2006 15:57 GMT
>> It started out several months ago with slipping between first & second
>> gear.
[quoted text clipped - 12 lines]
> quite likely. Time for a new tranny. You can maybe get a used one on
> ebay.

yes it does drive fine in reverse.  I saw one for $300 on ebay - you guys
ever heard if someone buring a tranny off ebay was satisfied?
Dave Plowman (News) - 31 Jan 2006 19:55 GMT
> yes it does drive fine in reverse.  I saw one for $300 on ebay - you
> guys ever heard if someone buring a tranny off ebay was satisfied?

The risk of buying a secondhand auto is if dirt has got in - that can kill
an otherwise previously decent unit. You need to use near clinical
standards of 'hygiene' when fixing them. And if your unit has failed
remember to change the torque convertor too as this can't be cleaned. And
flush through the oil cooler before re-connection.

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*Rehab is for quitters.

   Dave Plowman        dave@davenoise.co.uk           London SW
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Notgiven - 31 Jan 2006 15:58 GMT
> If it drives OK in reverse then you've fried the A clutch pack, that's
> quite likely. Time for a new tranny. You can maybe get a used one on
> ebay.

Are trannys hard to put in yourself if I did one a used one?  I don't have a
garage but do some a few tools or could borrow them.
Psycho - 01 Feb 2006 14:38 GMT
>> If it drives OK in reverse then you've fried the A clutch pack, that's
>> quite likely. Time for a new tranny. You can maybe get a used one on
>> ebay.
>
>Are trannys hard to put in yourself if I did one a used one?  I don't have a
>garage but do some a few tools or could borrow them.

 If you've never done much work on your vehicles, getting a tranny
out and back into the car will be the most daunting task you've ever
attempted. Getting the ZF out will require HOURS of laying on your
back under the car while knocking dirt and debris into your face while
using language your mother doesn't approve of. Also, it's possible by
yourself but I highly suggest enlisting the help of a friend that has
done stuff like this before. At least one of you is going to have to
have prior knowledge of how this is done. I have rebuilt the ZF 4
speed auto in my 89 325i and replaced the Getrag 260 in my son's 87.
All in all I must say the Getrag was easier as it was lighter but
niether of them is a job I'd do just for fun.

 Find a friend that has replaced a tranny before that is willing to
help you and either plan to rebuild yours or get one from a reliable
salvage yard. The one I use here provides a one year guarantee on
trannys. Not bad for a used part. Best of luck and keep us up to date
on the progress... The car is worth the effort to repair...
adder1969@yahoo.co.uk - 01 Feb 2006 15:59 GMT
>   If you've never done much work on your vehicles, getting a tranny
> out and back into the car will be the most daunting task you've ever
[quoted text clipped - 7 lines]
> All in all I must say the Getrag was easier as it was lighter but
> niether of them is a job I'd do just for fun.

I did a (manual) transmission change on an e36 325i once - the most
difficult part was getting to the starter motor bolts and the tranny to
engine bolts in that same area.  Possibly the 525 has more room.  That
part really was a b!tch.  had to start with taking covers etc off and
even the inlet manifold (though it's an easy job).  You'll need room to
manouver the 'box out and back in again from under the car.  I did mine
in a large garage with a 6' inspection pit.  I wouldn't want to do it
out on the street.
My used tranny cost ~US$200 and it took me a weekend including goign to
get the other transmission.   I'd be a bit more warey of getting a used
automatic though unless I was sure it came from a low mileage car.
Notgiven - 01 Feb 2006 18:32 GMT
It's looking like I will buy a used transmission and have a shop replace it.
Someone mentioned I might need a torgue converter.  How do I know if I need
one or not? (hopefully not!)

Thanks again!
Dave Plowman (News) - 01 Feb 2006 19:32 GMT
> It's looking like I will buy a used transmission and have a shop replace
> it. Someone mentioned I might need a torgue converter.  How do I know
> if I need one or not? (hopefully not!)

If the transmission has been slipping gunge will have been circulated to
both the TC and the cooler. The cooler can and *must* be cleaned - but the
TC cannot (without specialist equipment) so is replaced. So make sure the
used transmission has its TC with it.

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   Dave Plowman        dave@davenoise.co.uk           London SW
                 To e-mail, change noise into sound.

Dave Plowman (News) - 31 Jan 2006 19:49 GMT
> If it drives OK in reverse then you've fried the A clutch pack, that's
> quite likely. Time for a new tranny. You can maybe get a used one on
> ebay.

It's not impossible to do a DIY re-con of autos if you're used to working
on cars. Although I've not done a ZF. I've done both B-W and GM three
speeders with success - at about 1/4 of the cost of a decent re-con done
professionally.

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*Nothing is foolproof to a sufficiently talented fool.

   Dave Plowman        dave@davenoise.co.uk           London SW
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