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Car Forum / BMW Cars / April 2006

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520i temp gauge/overheating?

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Flummoxed - 18 Apr 2006 09:28 GMT
Hi - hope someone can help with this. I'm new to this group so
apologies if this has come up before, but I couldn't find the same
problem described.

I have a 520i (P reg UK) and last night as I was driving home, I
noticed the temp gauge go into the red zone (where the red light came
on, which is what made me notice). I thought the engine was overheating
and was about to stop, but when I took my foot off the accelerator it
went back down to 'normal' temp. I wouldn't have expected this if the
engine was genuinely overheating (e.g. if the fan belt had broken or a
hose had burst) - in that case I would expect it to stay hot until I
switched off. I continued to drive home slowly (only a couple of miles
in all), and this behaviour repeated itself a couple of times.

Does anyone know what this could indicate? Could there be a thermostat
problem? I was hoping someone would recognise the symptoms and be able
to advise.

Thanks

Flummoxed
Josh Assing - 18 Apr 2006 12:49 GMT
When I blew a headgasket on my 735, exhaust got into the cooling system.
what would happen, tho not as rapidly as you are experiencing; would be the
engine would be hot (indeed, overheating) becuase the air was at thermostat,
preventing the coolant to circulate and the temp to raise to the "danger" mark.

If I QUICKLY raised teh rpm or dropped it it seemed to inject enough <something>
so make the coolant circulate again and coolant from teh radiator would hit the
temp sensor/thermostat & then the temp would drop (only to raise again later)

How's your coolant level?

>Hi - hope someone can help with this. I'm new to this group so
>apologies if this has come up before, but I couldn't find the same
[quoted text clipped - 17 lines]
>
>Flummoxed

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Flummoxed - 18 Apr 2006 15:11 GMT
Thanks for the reply. Of course I need to check the coolant level
anyway, and I will do tonight, but I didn't have time last night (it
was late and dark, and I didn't need the car today).

But I would have thought that if it was a simple case of the coolant
level being low, the temp gauge would have stayed 'high' until I
stopped the engine altogether. The strange thing here was how it went
back down to normal (fairly quickly too) when I reduced revs and then
went up again a few minutes later, then back down, etc. That's why I
suspected the thermostat or something similar rather than lack of
coolant. Anyway I'll let you know how the coolant level was once I've
checked it tonight.

Thanks

Flummoxed
Flummoxed - 18 Apr 2006 20:46 GMT
>How's your coolant level?

I checked the level and it was low - I put about 0.8 litres in to bring
it up to the "Cold" level. Does anyone know if that would be low enough
to cause the effect I described?

(Of course the question remains as to why it was low, but it could be a
long time since I checked the level. I couldn't see any obvious signs
of a leak, although I've yet to drive it since I topped up the cooling
system).

Thanks

Flummoxed
Josh Assing - 19 Apr 2006 07:48 GMT
Did you bleed the system? or just top it off?

If there's air trapped in the system, topping it off won't fix it.....

>>How's your coolant level?
>
[quoted text clipped - 10 lines]
>
>Flummoxed

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Flummoxed - 19 Apr 2006 11:55 GMT
Ooerr, good thinking. No I didn't bleed it, I don't know how to at the
moment. I'll have to look it up.

Cheers

Flummoxed
Dave Plowman (News) - 20 Apr 2006 10:33 GMT
> I checked the level and it was low - I put about 0.8 litres in to bring
> it up to the "Cold" level. Does anyone know if that would be low enough
> to cause the effect I described?

Could well be. The temp gauge on these cars isn't a straightforward
thermocouple device that gives a true read out of the temp. It appears to
work like one, but in fact the ECU will keep it in the middle over a wide
range of actual temperatures that are within the normal running ones.
Exceed that and it goes up very quickly.

Under normal conditions these engines don't need topping up between
services.

First thing to check is that the fan clutch is working - it progressively
'locks' up when it senses the airflow through the rad getting too high and
runs up to a higher maximum speed. Only usually at town speeds and you can
hear the increased noise from it.

As regards a leak it's often the water pump and difficult to detect
without a dye/pressure test. But get the engine up to temperature and then
stop it. Squeeze the top hose after a couple of minutes. It should feel
pressurized. If not - ie it squeezes easily you've got a leak.

> (Of course the question remains as to why it was low, but it could be a
> long time since I checked the level. I couldn't see any obvious signs
> of a leak, although I've yet to drive it since I topped up the cooling
> system).

If it turns out to have a leak and it is the pump get the thermostat and
housing changed at the same time - and also the serpentine belts unless
you know when they were last done. They're not as expensive as the labour
to have them done later.

If you say where you are in the UK you should get some recommendations for
specialists. You might also consider joining the group in my sig for E39
expert advice.

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Flummoxed - 20 Apr 2006 10:49 GMT
Thanks ChrisJ and Dave for the further advice/help, and the pointer to
the other group. (I didn't even know my car was an E39, just to show my
ignorance).

I've done nothing further yet to the car as I've been too busy, but I
will want to sort it out soon.

I'll report back once I've had a chance (hopefully by the weekend) to
look into it.

Cheers

Flummoxed
Josh Assing - 20 Apr 2006 12:51 GMT
>Could well be. The temp gauge on these cars isn't a straightforward
>thermocouple device that gives a true read out of the temp. It appears to
>work like one, but in fact the ECU will keep it in the middle over a wide
>range of actual temperatures that are within the normal running ones.
>Exceed that and it goes up very quickly.

are you 100% positive about that?   I had heard that before, that the guage
really is more of an "idiot light" made to look like a guage.

Yet; when I put a cooler thermostat on my car, the guage absolutely settles a
touch lower than it used to.

>without a dye/pressure test. But get the engine up to temperature and then
>stop it. Squeeze the top hose after a couple of minutes. It should feel
>pressurized. If not - ie it squeezes easily you've got a leak.

Unless he's got a headgasket leak where exhaust gases are getting into the
cooling system -- then it would indeed still feel pressurized.

Of course, those are based on my experiences and not specific technical
expertise

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Fred W - 20 Apr 2006 15:00 GMT
> are you 100% positive about that?   I had heard that before, that the guage
> really is more of an "idiot light" made to look like a guage.
>
> Yet; when I put a cooler thermostat on my car, the guage absolutely settles a
> touch lower than it used to.

Yes, BMWs are actually sensors and meters (not switches like idiot
lights) but the display is non-linear such that middle part of the
display represents a much wider variation of temps than the sides.  The
intent was to keep owners from complaining about small (normal)
variations in temperature.

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Josh Assing - 20 Apr 2006 18:31 GMT
>Yes, BMWs are actually sensors and meters (not switches like idiot
>lights) but the display is non-linear such that middle part of the
>display represents a much wider variation of temps than the sides.  The
>intent was to keep owners from complaining about small (normal)
>variations in temperature.

hmm Interseting.. so I think what I read about it being a "an idiot light
looking like a gauge" was only partially right.

so it's an averaging sort of thing -- becuase otherwise, it'd be dead in the
center...

As an interestin gside bit -- when I had my overheatin problem, we used a
non-contact thermometer, and teh guage consistently rose & lowered to the engine
temp -- same now; as the engine heats up; the guage slowly rises, until it
settles just below the center mark.  I put the normal thermostat in; and it
returned dead center..

Another bmw mystery I guess

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Dave Plowman (News) - 20 Apr 2006 17:36 GMT
>  But get the engine up to temperature and then
> >stop it. Squeeze the top hose after a couple of minutes. It should feel
> >pressurized. If not - ie it squeezes easily you've got a leak.

> Unless he's got a headgasket leak where exhaust gases are getting into
> the cooling system -- then it would indeed still feel pressurized.

Not if there's a leak in the cooling system. With the engine stopped it
will depressurize quickly. A good system will keep pressure for several
minutes till it cools down.

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Josh Assing - 20 Apr 2006 18:31 GMT
>Not if there's a leak in the cooling system. With the engine stopped it
>will depressurize quickly. A good system will keep pressure for several
>minutes till it cools down.

Mine didn't.

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Dave Plowman (News) - 21 Apr 2006 09:24 GMT
> >Could well be. The temp gauge on these cars isn't a straightforward
> >thermocouple device that gives a true read out of the temp. It appears
> >to work like one, but in fact the ECU will keep it in the middle over a
> >wide range of actual temperatures that are within the normal running
> >ones. Exceed that and it goes up very quickly.

> are you 100% positive about that?   I had heard that before, that the
> guage really is more of an "idiot light" made to look like a guage.

> Yet; when I put a cooler thermostat on my car, the guage absolutely
> settles a touch lower than it used to.

Not sure why you'd want to change the spec of the stat but that sounds
like it's running well outside the normal range. When warming up it does
act like a true reading unit.

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Josh Assing - 22 Apr 2006 19:09 GMT
>> Yet; when I put a cooler thermostat on my car, the guage absolutely
>> settles a touch lower than it used to.
>
>Not sure why you'd want to change the spec of the stat but that sounds
>like it's running well outside the normal range. When warming up it does
>act like a true reading unit.

Yes; it rises slowly; if I turn the car off before fully warmed up and then turn
it back on -- it returns to the mid point & then once the car is back on and
wamring up again; continues up until it stops right below the center line. so
yes; just like a real guage.

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ChrisJ - 19 Apr 2006 14:01 GMT
Had a similar problem witht the bizarre temperature guage problem, mine
lasted like a day and then disappeared. It was followed a week later by
the engine cutting out problem which was diagnosed as a faulty cam
position sensor. During the replacement of the sensor, the mechanic
discovered that the thermostat housing was broken. The
thermostat/housing might be what's causing your problem..
Flummoxed - 22 Apr 2006 14:40 GMT
Right, here's the latest: Having topped up the coolant reservoir to the
"Kalt/Cool" level (it's a kind of see-through plastic reservoir next to
the radiator), I took the car out for a short drive (about 5 miles) to
warm the engine up.

A few minutes after it reached normal temperature, it started to creep
upwards towards the hot zone. But before it reached the red zone I used
the electronic push-button heating controls inside the car to increase
the temp to 32 deg (the max in this car), and turned the heater fan up
high too. The temp gauge almost immediately returned to normal, and it
stayed like that until I got home (another couple of miles). So somehow
turning the heating up inside the car had the effect of returning the
engine temp to normal (or so it seemed).

When I got back I left it for an hour or so to cool down. I now notice
that the coolant level in the reservoir has gone *up*, i.e. the level
is now higher than the 'Kalt/Cool' mark.

Would the above be the symptoms of the system needing to be bled? Or
maybe the symptoms of some other known problem?

I can't see any signs of a leak under the car or in the engine
compartment, it all looks dry as a bone. When I slackened the filler
cap on the reservoir I could hear a slight hissing sound indicating a
pressure difference, but this might be because the engine /cooling
system was still a little warm (it's actually a warmish day here for a
change!).

Does the above give anyone any clues as to what the problem might be? I
haven't tried bleeding the system as I don't yet know how. There's a
cross-headed plastic screw near the reservoir filler cap, and a similar
one near the 'engine' end of the top hose from the radiator. Are these
what you use when bleeding?

I'd be grateful for any advice on this.

Thanks for your help so far.

Flummoxed
Dave Plowman (News) - 22 Apr 2006 17:00 GMT
> A few minutes after it reached normal temperature, it started to creep
> upwards towards the hot zone. But before it reached the red zone I used
[quoted text clipped - 4 lines]
> turning the heating up inside the car had the effect of returning the
> engine temp to normal (or so it seemed).

How fast were you going when the temp shot up?

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Flummoxed - 22 Apr 2006 20:33 GMT
Dave Plowman (News): "How fast were you going when the temp shot up?"

I wasn't going all that fast, maybe 50 mph, 60 at the most. I was being
careful and keeping my eye on the temp gauge. I wouldn't say it shot
up, it just crept up from normal towards the high zone. I slowed down
to see if it made any difference (like it did when I first discovered
the problem), but this time it didn't seem to make any difference - the
temp gauge kept creeping up. But as soon as I turned the heating
controls and interior fan up, it went back to the normal position.

Thanks again for the help, I appreciate it.

Flummoxed
Dave Plowman (News) - 23 Apr 2006 00:16 GMT
>  "How fast were you going when the temp shot up?"

> I wasn't going all that fast, maybe 50 mph, 60 at the most. I was being
> careful and keeping my eye on the temp gauge.

Right - I'd say that rules out the fan coupling as it will be all airflow
that cools the rad at that speed.

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deadmail@burnt.org.uk - 23 Apr 2006 00:32 GMT
"Dave Plowman (News)" <dave@davenoise.co.uk> wrote in message
<4e1bc9c27adave@davenoise.co.uk>:

>>  "How fast were you going when the temp shot up?"
>
[quoted text clipped - 3 lines]
>Right - I'd say that rules out the fan coupling as it will be all airflow
>that cools the rad at that speed.

I'd taken my instruments out and taken them apart a little.

I put them back without doing up the screw bits that put the two halves
of the instrument panel together.  This caused the clocks to indicate
that the engine was overheating.
Flummoxed - 23 Apr 2006 12:02 GMT
Hi again and thanks for the continued help with this.

Maybe I should have pointed out earlier: in Aug 2004 I had the
Thermostat & O rings, and fan coupling replaced, then in Feb 2005 the
waterpump was replaced. Therefore I think it's unlikely to be any of
those components, as the car has been driven since then without any
problems, until now.

I suspect it might be that the cooling system needs bleeding, so if
anyone can tell me how to do that I'd be grateful. As I said, I've
found two cross-head plastic plugs that might be the things to use to
do this - can anyone confirm this? What's the correct procedure?

Thanks again for the help.

Flummoxed
Fred W - 23 Apr 2006 12:22 GMT
> Hi again and thanks for the continued help with this.
>
[quoted text clipped - 12 lines]
>
> Flummoxed

A cooling system that needs bleeding will not result in a higher level
in the overflow tank (assuming you are checking when cold)

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Flummoxed - 23 Apr 2006 15:03 GMT
Thanks for the replies.

This morning I started the car up and waited for it to warm up, then I
slackened off the two plastic plugs (one at a time) that I thought
might be the bleed screws. I noticed a very small amount of liquid
coming out of them, but not very much at all, then it stopped. I'd have
expected liquid to keep coming out once it started (like bleeding a rad
in a central heating system) but it didn't. Anyway, this time I did
notice that I seem to have a leak, although I couldn't work out where
exactly, somewhere underneath the coolant reservoir. It's probably only
a slow leak and maybe only happens under pressure (when the engine's
warmed up?). Guess I'll have to get it fixed anyway. This time the
coolant level in the reservoir had gone down (once it had cooled again)
and it took about a half litre to bring it back up to the Cool/Kalt
level. The temp gauge never went above normal the whole time, which is
good I suppose!

One thing I wondered: should the two large hoses from the radiator to
the engine (one top right as you look from the front, and one bottom
left) be full of coolant? I can squeeze them very easily as if they're
empty, whether the engine's running or not. I guess they must have
liquid in though, but I'd expect them to be hard to squeeze if the
system's under pressure.

Anyway looks like I do have a slow leak, and that must have caused the
coolant to gradually leak out and then air to get into the system which
probably caused the weird effects on the temp gauge. I'm still not
convinced I've removed the air from the system though, as I didn't
really know what I was doing. I just hoped that slackening off those
plugs would allow some air to escape and fill the space with liquid. It
didn't seem to do that though :(

Anyway thanks for the help. Guess I'll be calling the garage in the
morning :(

Flummoxed
Dave Plowman (News) - 23 Apr 2006 16:41 GMT
> One thing I wondered: should the two large hoses from the radiator to
> the engine (one top right as you look from the front, and one bottom
> left) be full of coolant? I can squeeze them very easily as if they're
> empty, whether the engine's running or not. I guess they must have
> liquid in though, but I'd expect them to be hard to squeeze if the
> system's under pressure.

Correct - they should be hard to squeeze when hot and for some time after
stopping the engine.

You've got a leak. I had a leak on my E39 which you couldn't see. A dye
test showed it to be coming from the waterpump. Exhaust all possibilities
before deciding it's the head gasket.

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Flummoxed - 24 Apr 2006 09:58 GMT
Dave Plowman wrote: "You've got a leak. I had a leak on my E39 which
you couldn't see. A dye
test showed it to be coming from the waterpump. Exhaust all
possibilities
before deciding it's the head gasket."

No, it isn't the head gasket, the leak's somewhere below the coolant
reservoir, but I couldn't see exactly where from. It was just a trickle
of liquid coming from somewhere round there. There's a narrow hose with
a jubilee clip coming out of the bottom of the reservoir, and I
wondered if it might be that but I the jubilee clip didn't seem to need
tightening (at least I was unable to tighten it any more than it was
already). I couldn't see any other obvious thing to try.

Anyway I've booked it into the garage now - hope it doesn't cost too
much :(

Thanks for everyone's help.

TP
Josh Assing - 22 Apr 2006 19:09 GMT
I would say, but others may not agree -- it's sounding exactly like my car --
which was a blown headgasket -- do you get any sweet smell out the tailpipe or
soot/oil in the coolant (or worse, milk in the oil?)

I would definately try to bleed the system.

>Right, here's the latest: Having topped up the coolant reservoir to the
>"Kalt/Cool" level (it's a kind of see-through plastic reservoir next to
[quoted text clipped - 35 lines]
>
>Flummoxed

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Flummoxed - 22 Apr 2006 20:33 GMT
Josh Assing wrote: "I would say, but others may not agree -- it's
sounding exactly like my car --
which was a blown headgasket -- do you get any sweet smell out the
tailpipe or
soot/oil in the coolant (or worse, milk in the oil?) "

Well, I hope it isn't that but you could be right for all I know. No, I
didn't notice any smell. I haven't looked at the oil. Guess I'd better
do that. I recently checked the oil and it seemed OK, but that was
before I had this temperature problem.

"I would definately try to bleed the system. "

Sounds a good idea - I was hoping someone would confirm the answer to
my point above, about the two plastic cross-headed screws that I think
might be the bleed valves.

Thanks again

Flummoxed
Flummoxed - 22 Apr 2006 20:41 GMT
One point I'd like to reiterate (as no-one has picked up on it) is that
the coolant level in the reservoir went UP rather than down after I
drove the car. Can anyone say what circumstances would cause that?
Could it just be that when  the coolant gets warmed up it expands into
the reservoir? If I had a leak or a blown head gasket I'd expect the
level to go down not up.

Does anyone haev any ideas?

Thanks again for all the help.

Flummoxed
Floyd Rogers - 22 Apr 2006 21:52 GMT
"Flummoxed" <google@gunningham.com> wrote
> One point I'd like to reiterate (as no-one has picked up on it) is that
> the coolant level in the reservoir went UP rather than down after I
[quoted text clipped - 4 lines]
>
> Does anyone haev any ideas?

1)  The level in the radiator/system *usually* goes up when warm.
Extra is trapped in the overflow system and gets sucked back when
the engine/radiator cools.
2)  If *both* go up, that shows air infiltration (i.e., bad head  gasket)
(after entire system is cool.)
3)  A bad head gasket doesn't necessarily mean loss of coolant -
remember that cylinder pressure is higher than the coolant's vapor
pressure.
4)  Another source of air might be a leak in the water pump inlet
pipe (from the bottom of the radiator).  This isn't high probability,
since the system pressure usually overcomes the pump negative
pressure.

FloydR
Josh Assing - 23 Apr 2006 00:27 GMT
that could be air moving around teh system.. or more air pushed into the
system..

>One point I'd like to reiterate (as no-one has picked up on it) is that
>the coolant level in the reservoir went UP rather than down after I
[quoted text clipped - 8 lines]
>
>Flummoxed

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Fred W - 23 Apr 2006 12:06 GMT
> One point I'd like to reiterate (as no-one has picked up on it) is that
> the coolant level in the reservoir went UP rather than down after I
[quoted text clipped - 8 lines]
>
> Flummoxed

Bad head gasket.  That's the only thing I know of that will cause the
level in the overflow tank to increase.  The leak injects some exhaust
gas from the combustion chamber into the water jacket.  Once you have
air (exhaust) bubbles in the coolant the pump will start to act up
causing all manner of strange temperature displays.

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