> > Today I was doing my every-2-year brake fluid flush on my BMW.
> > I had finished with the two back wheels, and was starting on
[quoted text clipped - 18 lines]
>
> I'd just drive the car and not worry about it,
<snip>
(OP snapped off a bleeder screw from a brake caliper.)
> I couldn't find a shop that could fix the thing on short notice,
> but now that I'm back, I'm thinking of trying to get it
[quoted text clipped - 6 lines]
> it to bite at all. Are there any special bits I could get that
> would bite?
These are difficult to remove once broken. I suspect the bleed screw
has seized in its hole, which is why it broke to begin with. The
"screwdriver" approach sounds interesting but I doubt you'll be able to
generate enough torque. You might have better luck with a screw extractor.
I have successfully removed a broken, seized bleed screw by drilling it
out, drilling out the bore, retapping it a size larger, reaming the
seat, and replacing the bleed screw with a larger one. However, this is
one case where I recommend that you have a professional do the job. If
you break off a screw extractor or drill bit inside the screw, it's all
over. (Well, I suppose you could try again with a carbide bit.) If you
cock the drill, the resulting hole might be too far off-center to have
any prayer of the new bleed screw seating and therefore sealing
properly, and without a vertical mill it will be impossible to put right.
Let a pro take these risks--if the pro destroys the caliper, it's his
problem. Even if the pro won't take the risk, most have done enough
things like this to be able to pull off the repair if it's possible and
salvage the caliper.
> Another thing, this bleeder is officially called a "ventilation
> valve" and is VERY hard to find. Dealerships don't carry them
> and I haven't found any on line after briefly searching. I'm surprised
> that they're not needed enough for them to be in stock.
This is a regular bleed screw, isn't it? If so, nearly any random auto
parts store should have them. Remove the one from the other side and
take it with you to make sure you get the right size. (Obviously, this
requires taking a different car!)
>>just curious, does your BMW have those little rubber caps on the
>>bleeders? I've found those to be quite useful; at least I've never
>>owned a car that still had them that I had any problems bleeding.
They are useful in preventing a certain amount of corrosion from
entrapped water, which could lead to the screw seizing.
> Yes, they do have those little rubber caps. I guess they are to
> provide redundancy in case a bleeder somehow got loose,
> causing no brakes without one. I think that's the cause of my
> problem. Even though I thought I was being careful not to
> overtighten those little things, I did. I always have this nightmare
> thought of one coming loose while driving.
The rubber caps provide NO redundancy. They will not contain the
hydraulic pressure required to stop the car. They are just there to
keep water and road grit out of the bleed screw's bore.
I know it's too late now, but when you suspect that a bleed screw might
be seized, try to tighten it, too. Any movement of the threads will
enable you to work it out by tightening and loosening it (probably many
times) so the threads can be chased.
JRE
floresrikitic@hotmail.com - 01 May 2006 20:27 GMT
> These are difficult to remove once broken. I suspect the bleed screw
> has seized in its hole, which is why it broke to begin with. The
> "screwdriver" approach sounds interesting but I doubt you'll be able to
> generate enough torque.
I agree, but I thought I'd try the pipe wrench/screwdriver
trick...pressing
on the handle end of screwdriver while turning it with a pipe wrench...
probably won't work, but what the hey.....I doubt the business end
of the screwdriver will take the force without bending.
> I have successfully removed a broken, seized bleed screw by drilling it
> out, drilling out the bore, retapping it a size larger, reaming the
[quoted text clipped - 8 lines]
> Let a pro take these risks--if the pro destroys the caliper, it's his
> problem.
I agree again, and feel sure I'll have to let a pro handle it, but I
have some doubts about him offering to replace the caliper at
his expense if he can't fix the problem. I'm expecting him to
say that I need a new caliper---at my expense of course.
> This is a regular bleed screw, isn't it? If so, nearly any random
auto
> parts store should have them. Remove the one from the other side and
> take it with you to make sure you get the right size. (Obviously, this
> requires taking a different car!)
Hmmm, I wish. I have a feeling that my local NAPA or Pep Boys
wouldn't have this, but I haven't checked. A local dealership says
they'll order one for me; they're almost ten bucks each.
> The rubber caps provide NO redundancy. They will not contain the
> hydraulic pressure required to stop the car. They are just there to
> keep water and road grit out of the bleed screw's bore.
Makes sense.
> I know it's too late now, but when you suspect that a bleed screw might
> be seized, try to tighten it, too. Any movement of the threads will
> enable you to work it out by tightening and loosening it (probably many
> times) so the threads can be chased.
I bought a new torque wrench and will try to find a little deep socket
to fit this thing so it doesn't happen again. I have a tendency to
over
tighten, unfortunately.
--
F
nichdl1 - 02 May 2006 00:28 GMT
> > These are difficult to remove once broken. I suspect the bleed screw
> > has seized in its hole, which is why it broke to begin with. The
[quoted text clipped - 53 lines]
> --
> F
Dave Plowman (News) - 02 May 2006 09:47 GMT
> I bought a new torque wrench and will try to find a little deep socket
> to fit this thing so it doesn't happen again. I have a tendency to over
> tighten, unfortunately.
It's all too easy when using a socket set on smaller sizes as the leverage
is too high. Ring spanners are in different lengths according to nut size
which limits the torque you can apply to somewhere near the correct
amount. So if not using a ring spanner on smaller sizes and not a torque
wrench (which really isn't necessary for things like bleed screws) grip
the socket set handle near the pivot rather than at the end. Or use a 1/4
drive set for the smaller stuff since the handles on these are usually
only about 6" long rather than more than double that on a 1/2" type.
HTH.

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Dave Plowman dave@davenoise.co.uk London SW
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