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Car Forum / Driving, Maintenance, Tuning / Maintenance and Repair / July 2006

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Equipment needed to self-service R134a air conditioner

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Masospaghetti - 11 Jul 2006 01:44 GMT
Hey all -

I'm anticipating having to open up my air conditioning system on my '85
Corolla because there is a leak and I don't want to have to keep taking
this thing into the shop to have it serviced. I already planned on
getting an electric vacuum pump and a manifold gauge set. What else
would I need to empty the refrigerant and oil, flush, vacuum, and refill?

I am using R134a, the car has been retrofitted with fittings and o-rings.

THanks
James
Don - 11 Jul 2006 04:19 GMT
>Hey all -
>
>I'm anticipating having to open up my air conditioning system on my '85
>Corolla because there is a leak

Have you found the leak?

> and I don't want to have to keep taking
>this thing into the shop to have it serviced. I already planned on
>getting an electric vacuum pump and a manifold gauge set. What else
>would I need to empty the refrigerant

I don't know of a cost effective way to do that at home, short of
illegaly dumping the refrigerant into the atmosphere.  Probably best
to see if a shop will reclaim and use your refrigerant for free.  If
the system is  now empty it sounds like your list will get you by.
You might want to get some UV sensitive dye and a blacklight.

Don
www.donsautomotive.com

> and oil, flush, vacuum, and refill?
>
>I am using R134a, the car has been retrofitted with fittings and o-rings.
>
>THanks
>James
Masospaghetti - 11 Jul 2006 22:33 GMT
>> Hey all -
>>
>> I'm anticipating having to open up my air conditioning system on my '85
>> Corolla because there is a leak
>
> Have you found the leak?

Yes, I can see oil weeping out of a pipe fitting on the low pressure
line. It has a slight tint of UV dye.

>> and I don't want to have to keep taking
>> this thing into the shop to have it serviced. I already planned on
[quoted text clipped - 5 lines]
> to see if a shop will reclaim and use your refrigerant for free.  If
> the system is  now empty it sounds like your list will get you by.

Will dumping my refrigerant into the atmosphere get enough out to safely
put a vacuum on it anyway? Won't there still be oil in the system?

And is it important to have the system flushed out?

> You might want to get some UV sensitive dye and a blacklight.
>
> Don
> www.donsautomotive.com

Thanks Don.
James

>> and oil, flush, vacuum, and refill?
>>
>> I am using R134a, the car has been retrofitted with fittings and o-rings.
>>
>> THanks
>> James
Donald Lewis - 12 Jul 2006 01:10 GMT
>>> Hey all -
>>>
[quoted text clipped - 17 lines]
>
>Will dumping my refrigerant into the atmosphere

I don't care to advise you on that, sorry.

Don
www.donsautomotive.com

> get enough out to safely
>put a vacuum on it anyway? Won't there still be oil in the system?
[quoted text clipped - 15 lines]
>>> THanks
>>> James
Masospaghetti - 12 Jul 2006 03:51 GMT
>>>> Hey all -
>>>>
[quoted text clipped - 14 lines]
>
> I don't care to advise you on that, sorry.

Ok, that's fair enough. How important is it to get the system flushed?
and if the system was not completely dry (had oil left, for instance)
would applying a vacuum still remove the moisture?

> Don
> www.donsautomotive.com
[quoted text clipped - 18 lines]
>>>> THanks
>>>> James
Don - 12 Jul 2006 06:46 GMT
>>>>> Hey all -
>>>>>
[quoted text clipped - 16 lines]
>>
>Ok, that's fair enough. How important is it to get the system flushed?

For a leak, not very.  If a compressor ate the big one -- internally
not just the clutch or pulley bearing -- its IS important.

>and if the system was not completely dry (had oil left, for instance)
>would applying a vacuum still remove the moisture?

Pretty much so.  Can't hurt to leave vacuum on a long time.  The very
last thing you do, even after hooking up your gauges and vacuum pump,
is open up and install your new drier.  You don't want it sitting
there open absorbing ambient humidity.  

Don
www.donsautomotive.com

>> Don
>> www.donsautomotive.com
[quoted text clipped - 18 lines]
>>>>> THanks
>>>>> James
rabbitispoor@bellsouth.net - 13 Jul 2006 03:29 GMT
> >Hey all -
> >
[quoted text clipped - 12 lines]
> to see if a shop will reclaim and use your refrigerant for free.  If
> the system is  now empty it sounds like your list will get you by.

One can usally avoid dumping refrigerant illegally by waiting for it to
legally leak out on its own.
> You might want to get some UV sensitive dye and a blacklight.
>
[quoted text clipped - 7 lines]
> >THanks
> >James
sdlomi2 - 11 Jul 2006 16:26 GMT
> Hey all -
>
[quoted text clipped - 8 lines]
> THanks
> James
   Find a refrigerator-repairman-friend & get a small compressor from an
old refrigerator: it makes a good vacuum pump for cheap!  Used one for
years.......s
Masospaghetti - 11 Jul 2006 22:34 GMT
>> Hey all -
>>
[quoted text clipped - 11 lines]
> old refrigerator: it makes a good vacuum pump for cheap!  Used one for
> years.......s

I actually have an old dehumidifier, thanks for the idea!

On another note, would an air compressor also work as a vacuum pump in
any way? (I have one for airbrushing)
sdlomi2 - 12 Jul 2006 00:35 GMT
> On another note, would an air compressor also work as a vacuum pump in
> any way? (I have one for airbrushing)

   Actually, SnapOn sells an air-compressor-operated vacuum pump which is
quite fast but not cheap.  Quite small & compact, tho'.  s
anumber1 - 12 Jul 2006 01:42 GMT
>>On another note, would an air compressor also work as a vacuum pump in
>>any way? (I have one for airbrushing)
>
>     Actually, SnapOn sells an air-compressor-operated vacuum pump which is
> quite fast but not cheap.  Quite small & compact, tho'.  s

Harobor Freight sells one cheap...$10

http://www.harborfreight.com/cpi/ctaf/displayitem.taf?Itemnumber=92475
Scott Dorsey - 12 Jul 2006 01:57 GMT
>Harobor Freight sells one cheap...$10
>
>http://www.harborfreight.com/cpi/ctaf/displayitem.taf?Itemnumber=92475

Will it crack in pieces and fall on the floor like my Harbor Freight
anvil did, or will it seize up internally and tear itself apart like
my friend's Harbor Freight grinder did?
--scott
Signature

"C'est un Nagra.  C'est suisse, et tres, tres precis."

anumber1 - 12 Jul 2006 02:01 GMT
>>Harobor Freight sells one cheap...$10
>>
[quoted text clipped - 4 lines]
> my friend's Harbor Freight grinder did?
> --scott
I would expect it to be incredibly noisy and use and excessive amount of
air (So much air that no consumer level air compressor can maintain
enough flow for the venturi based "pump" to pull enough vacuum).

You do make a good point though...Harbor Freight sells junk...
Keep YerSpam - 12 Jul 2006 05:46 GMT
>>> On another note, would an air compressor also work as a vacuum pump in
>>> any way? (I have one for airbrushing)
[quoted text clipped - 5 lines]
>
> http://www.harborfreight.com/cpi/ctaf/displayitem.taf?Itemnumber=92475

I have one of those. It pulled a vacuum in about 5 minutes in my Astro
van's stock AC. I don't know if it really voided all the old oil out of
my system, but it definetly made an oily mess when it ran. Put it in a
bucket or something non-flammable and expect to wipe it down real good
inside & out when you're done. It gets hot too (inside the housing) so
let it cool for a while before you handle it to clean it up. Should be
fine for your average home user like me who'll use it maybe 3 or 4 times
in my life. Easily worth the $10 I spent on it. HF took almost 3 weeks
to deliver it though despite it being in stock for 'immediate delivery'.
Buy it at the store with a copy of the webpage to show them and they'll
give you the lower web price.

You'll need an air compressor that'll put out an honest 4+ cfm for 5
minutes straight. No airbrush compressor will do that and I doubt a
rigged up refrigerator compressor will do it either. Something like a
home-duty CH 5 hp direct drive would be fine.

Cheers,
 - JJ
sdlomi2 - 12 Jul 2006 11:19 GMT
>>>> On another note, would an air compressor also work as a vacuum pump in
>>>> any way? (I have one for airbrushing)
[quoted text clipped - 21 lines]
> minutes straight. No airbrush compressor will do that and I doubt a rigged
> up refrigerator compressor will do it either  >snip<

   I agree that the SnapOn--& evidently Harbor Freight--types will require
many cfm.  I bought a cheap air-powered handheld cutoff  that would run down
a home air comp. in no time flat.  A good one worked fairly well on the same
comressor.  Guess we really get what we pay for.
   But the refrigerator rigged compressor is not used for a compressor.
Actually you hook a line from its *adapted* intake side to the ac line &
allow it to run (may require overnite in some cases, but remember it is
CHEAP) & it does a quiet, slow job.  Definitely not for one in a hurry.  s
rabbitispoor@bellsouth.net - 13 Jul 2006 03:35 GMT
> >>>> On another note, would an air compressor also work as a vacuum pump in
> >>>> any way? (I have one for airbrushing)
[quoted text clipped - 26 lines]
> a home air comp. in no time flat.  A good one worked fairly well on the same
> comressor.  Guess we really get what we pay for.

It is said that venturii type pumps don't pull enough vacuum more
modern systems with PAG oil, which gunks up in the presence of
moisture. On the other hand I used one of these on my Grand Marquis
using ester oil (r-134a conversion) and the system was still working
fine 5 years later when I sold the car.
>     But the refrigerator rigged compressor is not used for a compressor.
> Actually you hook a line from its *adapted* intake side to the ac line &
> allow it to run (may require overnite in some cases, but remember it is
> CHEAP) & it does a quiet, slow job.  Definitely not for one in a hurry.  s
Norm De Plume - 12 Jul 2006 01:47 GMT
>     Actually, SnapOn sells an air-compressor-operated vacuum pump which is
> quite fast but not cheap.

Is there anything from SnapOn that is cheap?

This came up on Final Jeopardy, and nobody could answer it.
* - 13 Jul 2006 16:52 GMT
My gut reaction -based on the fact that you find it necessary to ask such a
question - is that you have not had enough/any actual hands-on experience
under the supervision of a licensed A/C/ technician to approach this task.

Where do you plan to STORE the refrigerant you intend to release from the
system?

You stand a good chance of.....

a.) hurting yourself through simple ignorance.

b.) creating an illegal release of refrigerants into the
atmosphere....again, through simple ignorance.

Go get some experience under a certified, licensed A/C/ tech.
HLS@nospam.nix - 14 Jul 2006 22:41 GMT
> My gut reaction -based on the fact that you find it necessary to ask such a
> question - is that you have not had enough/any actual hands-on experience
> under the supervision of a licensed A/C/ technician to approach this task.
>
> Where do you plan to STORE the refrigerant you intend to release from the
> system?

If his system is really exhausted, then there will be no additional
refrigerant
release. That is the situation I find myself in.

If he blocked off his filter dryer, then there is no reason it will be
depleted. Moisture
and air won't normally back into a system like this. It is still good policy
to replace
this part, but may not be totally necessary.

He can make his repairs, reconnect everything, and pull a long vacuum on
the system.  Some people used to flush the system with refrigerant before
they
tightened everything down, and then pulled a long vacuum.

But that would nowadays be environmentally and  legally irresponsible, and
cannot
be condoned.
 
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