I have a 97 metro 5 speed 1.0L and it runs fine. I am beginning to notice
that whenever I downshift out of 3rd and 5th that I sometimes have to tug
on the shifter to get it out of gear. I am still trying to gather data on
this but it seems like one time it will come out nice and smooth and the
next I get some resistance getting it out of gear. I notice that if I
push the clutch pedal firmly on the floor that it appears to come out
easier. My question is if it goes into gear smoothly [3rd and 5th] and
does not "rake" the gears going in and it gives me a problem coming out,
could it be a synchronizer problem? The gear oil fluid level is full
and I think I can say that I noticed a tad bit of resistance going into
3rd and 5th on the drive back home. Any advice would help. This transaxle
has 140000 miles on it and has never given me a problem.
> I have a 97 metro 5 speed 1.0L and it runs fine. I am beginning to notice
> that whenever I downshift out of 3rd and 5th that I sometimes have to tug
[quoted text clipped - 8 lines]
> 3rd and 5th on the drive back home. Any advice would help. This transaxle
> has 140000 miles on it and has never given me a problem.
sounds like your clutch is not disengaging completely
nate

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mbjj - 28 Aug 2006 19:56 GMT
>> I have a 97 metro 5 speed 1.0L and it runs fine. I am beginning to notice
>> that whenever I downshift out of 3rd and 5th that I sometimes have to tug
[quoted text clipped - 12 lines]
>
> nate
It was out of adjustment. When I backed the adjuster off to
get free play again it all fell into place. Now I have to
watch it to see how much the misadjustment over time has
shortened the clutch life. My thanks to you and everyone else
that responded.
mbjj
> I have a 97 metro 5 speed 1.0L and it runs fine. I am beginning to notice
> that whenever I downshift out of 3rd and 5th that I sometimes have to tug
[quoted text clipped - 8 lines]
> 3rd and 5th on the drive back home. Any advice would help. This transaxle
> has 140000 miles on it and has never given me a problem.
When's the last time you checked the clutch fluid level/cable tension?
Sounds to me more like a clutch that's not quite disengaging than a
synchro problem from your information so far - especially the comment
about "if I push the clutch pedal firmly to the floor..."
A bum clutch could give you exactly the described symptoms. (and be a
good bit cheaper to deal with than needing new synchros)
140K is a pretty good run for a clutch - especially on a "disposable"
car like a Metro.

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mbjj - 27 Aug 2006 23:04 GMT
>> I have a 97 metro 5 speed 1.0L and it runs fine. I am beginning to notice
>> that whenever I downshift out of 3rd and 5th that I sometimes have to tug
[quoted text clipped - 19 lines]
> 140K is a pretty good run for a clutch - especially on a "disposable"
> car like a Metro.
The clutch is cable driven and I adjusted it about to the end of its
throw. I have 3 or 4 more threads showing on the adjuster nut and then
it will be bottomed out. As for the clutch itself I replaced it about
30,000 miles ago when I swapped out the engine. Unless my son was
riding it when he had it for a year or so there isn't that many miles
on it. You think it's more of an adjustment than it is a syncro problem?
Nate Nagel - 27 Aug 2006 23:42 GMT
>>>I have a 97 metro 5 speed 1.0L and it runs fine. I am beginning to notice
>>>that whenever I downshift out of 3rd and 5th that I sometimes have to tug
[quoted text clipped - 26 lines]
> riding it when he had it for a year or so there isn't that many miles
> on it. You think it's more of an adjustment than it is a syncro problem?
How much fre eplay does the clutch pedal have currently?
nate

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mbjj - 28 Aug 2006 02:25 GMT
>>>>I have a 97 metro 5 speed 1.0L and it runs fine. I am beginning to
>>>>notice that whenever I downshift out of 3rd and 5th that I sometimes
[quoted text clipped - 31 lines]
>
> nate
None. I adjusted it all out. I plan on backing it all off tomorrow to
see what that does.
mbjj - 27 Aug 2006 23:30 GMT
>> I have a 97 metro 5 speed 1.0L and it runs fine. I am beginning to notice
>> that whenever I downshift out of 3rd and 5th that I sometimes have to tug
[quoted text clipped - 19 lines]
> 140K is a pretty good run for a clutch - especially on a "disposable"
> car like a Metro.
Another thought. If it is related to the cable/clutch then why am I only
experiencing it in 3rd and 5th gear?