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Car Forum / Driving, Maintenance, Tuning / Maintenance and Repair / September 2006

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help exhaust glowing

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sihen - 07 Sep 2006 23:24 GMT
HI everyone my misses just got back from the shop and says the car is
running
sluggish. Also loss of power and when i looked underneith because i
thought i could here
the exhaust blowing god damn the exhaust at the front end of the car is
glowing red hot is this normal i think not but can anyone tell us what
it could be.

gratefully yours
simon
jeffcoslacker - 07 Sep 2006 23:56 GMT
sihen Wrote:
> HI everyone my misses just got back from the shop and says the car is
> running
[quoted text clipped - 6 lines]
> gratefully yours
> simon

Catalytic convertor or muffler's hogged up, exhaust can't get out...

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Ad absurdum per aspera - 07 Sep 2006 23:57 GMT
Holy night fighters looking for  glowing exhaust stacks to find the
bombers!    This is not normal unless an engine has been running very
hard for a long time.   I am guessing that you may have roached a
turbocharger (if so equipped) or are running so horribly overrich that
a lot of fuel is actually burning within the exhaust manifold. I'd
actually consider having this one towed to a reputable mechanic.

Best of luck,
--Joe

> HI everyone my misses just got back from the shop and says the car is
> running
[quoted text clipped - 6 lines]
> gratefully yours
> simon
jeffcoslacker - 08 Sep 2006 00:34 GMT
Ad absurdum per aspera Wrote:
> or are running so horribly overrich that
> a lot of fuel is actually burning within the exhaust manifold. I'd
> actually consider having this one towed to a reputable mechanic.

I have a problem with this...and I'm not trying to start a fight or
imply that you don't know what you are talking about...because you
obviously do...BUT..

A rich mixture cools combustion. It CAN make the area near the exhaust
port run somewhat hotter than normal due to continued burning after the
exhaust stroke IF...there is a supply of oxygen available to the hot
mixture inside the exhaust system.

This is usually not the case, however. It would happen sometimes on the
old early emissions control equipped motors that had active or passive
air injection into the manifolds...the idea being that any unburned
mixture would spontaneously reignite after being expelled from the
cylinder, saving the cat from having to deal with it if possible.

In the instance of an extemely rich condition, you would sometimes see
them with manifolds glowing hot, feeding afterburn with injected fresh
air... But in gereral (no more A.I.R. systems), if you want to see a
manifold turn red, an extremely LEAN mix is the way to go about it...a
lean mix ignites earlier, burns way hotter and is still hot leaving the
cylinder, and at the manifold you'll see temps as much as 300F hotter
than normal...hot enough to completely blue chrome on motorcycle pipes,
where an over rich mix will just tint them slightly gold, if it
discolors them at all...

I could demonstrate this to you if you lived near me, if you point a
infrared remote pyrometer at the turn where the pipe leaves the
cylinder on a bike, you'll see 500-600F on a well tuned bike, maybe
650-700F on one that runs rich, and as high as 900F on a lean running
motor...

Another thing...the cat. It gets hotter the more unburned fuel it has
to digest. At a certain point, it becomes too much, and it will begin
to overheat, glow, and the interior structures will begin to fall
apart, sometimes ending in a complete blockage with burn-through like I
believe this person is seeing...so if it turns out that is the case, it
would be wise to consider the car's state of tune and correct any
problem that might have led to this point...

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TeGGeR® - 08 Sep 2006 01:23 GMT
> Another thing...the cat. It gets hotter the more unburned fuel it has
> to digest. At a certain point, it becomes too much, and it will begin
> to overheat, glow,

I once saw this exact thing on an '80s Lada Riva (Russian 4WD). It later
turned out the carb float had sunk and tons of fuel was being dumped into
the engine to the point that the engine eventually stalled and would not
restart.

By the time I got to see it, the cat was glowing literally orange and the
rubber hanger rings were on fire. Good thing there was snow beside the
road. By throwing snow at the cat, we were able to extinguish the fires
before the vehicle itself went up.

That was a night to remember, let me tell you.

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dingbat@codesmiths.com - 08 Sep 2006 12:37 GMT
> I once saw this exact thing on an '80s Lada Riva (Russian 4WD).

> By the time I got to see it, the cat was glowing literally orange

When did Lada ever fit cats ?
TeGGeR® - 08 Sep 2006 13:04 GMT
dingbat@codesmiths.com wrote in news:1157715455.446907.8530
@d34g2000cwd.googlegroups.com:

>> I once saw this exact thing on an '80s Lada Riva (Russian 4WD).
>
>> By the time I got to see it, the cat was glowing literally orange
>
> When did Lada ever fit cats ?

In Canada in the '80s.

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TeGGeR®

emilypitcher@yahoo.co.uk - 08 Sep 2006 15:10 GMT
I've just had this exact thing with my VW. Had to have a brand new
exhaust system and the catalytic converter had completely crumbled, so
effectively the car couldn't breathe. I had severe loss of power
(couldn't go over 70) and it sounded like the exhaust was going.
Apparently I was lucky the car didn't catch light. Hope you've got a
wad of cash to hand...

> dingbat@codesmiths.com wrote in news:1157715455.446907.8530
> @d34g2000cwd.googlegroups.com:
[quoted text clipped - 6 lines]
>
> In Canada in the '80s.
silicon212 - 10 Sep 2006 18:31 GMT
TeGGeR® Wrote:

> I once saw this exact thing on an '80s Lada Riva (Russian 4WD). It
> later
[quoted text clipped - 15 lines]
> --
> TeGGeR®

The Russian cars of the 80s had cats?

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TeGGeR® - 11 Sep 2006 20:05 GMT
> The Russian cars of the 80s had cats?

In Canada they did after a certain point.

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Scott Dorsey - 11 Sep 2006 20:44 GMT
>> The Russian cars of the 80s had cats?
>
>In Canada they did after a certain point.

Until they fell off, anyway.  Like everything else on the Lada.
--scott

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Mike Romain - 11 Sep 2006 23:09 GMT
> > The Russian cars of the 80s had cats?
>
> In Canada they did after a certain point.
>
> --
> TeGGeR®

My 86 Jeep CJ7 didn't come with a cat, the 87's did though.

Maybe that's the cut off year?

Mike
86/00 CJ7 Laredo, 33x9.5 BFG Muds, 'glass nose to tail in '00
88 Cherokee 235 BFG AT's
Canadian Off Road Trips Photos:  Non members can still view!
Jan/06 http://www.imagestation.com/album/pictures.html?id=2115147590
(More Off Road album links at bottom of the view page)
TeGGeR® - 12 Sep 2006 00:43 GMT
>> > The Russian cars of the 80s had cats?
>>
[quoted text clipped - 3 lines]
>
> Maybe that's the cut off year?

Could be. Leaded gas was banned in Canada around about 1987.

Some cars had cats earlier. The Mazda RX-7 had one for 1981. In that case,
it enabled Mazda to get rid of the trouble-prone thermal reactor.

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Steve - 08 Sep 2006 17:35 GMT
> Ad absurdum per aspera Wrote:
>
[quoted text clipped - 14 lines]
> old early emissions control equipped motors that had active or passive
> air injection into the manifolds...

Most vehicles still have at least passive air aspiration systems. You
can't make a catalyst work without some added air in the exhaust stream.
Much LESS air is added now than in the days of big air pumps on
carbureted engines, but its still added.

> if you want to see a
> manifold turn red, an extremely LEAN mix is the way to go about it...

Or run with a severe misfire. A misfire causes perfectly-mixed
ready-to-burn air/fuel to be dumped into the exhaust plumbing. A dead
cylinder or two will melt down an exhaust system pretty easily, which is
why for 30 years now its been against recommended service procedure to
pull a spark plug wire, even briefly, for diagnostic purposes.

> Another thing...the cat. It gets hotter the more unburned fuel it has
> to digest. At a certain point, it becomes too much, and it will begin
> to overheat, glow, and the interior structures will begin to fall
> apart

Not without that oxygen you claim isn't available in an over-rich
mixture. A catalyst FACILITATES combustion, but it can't create
combustion without both fuel and oxygen to  combine.
jeffcoslacker - 08 Sep 2006 17:48 GMT
Steve Wrote:
> , which is
> why for 30 years now its been against recommended service procedure to
> pull a spark plug wire, even briefly, for diagnostic purposes.

Actually it's to keep raw HC out of the Cat, for the reason I explained
before.

> Not without that oxygen you claim isn't available in an over-rich
> mixture. A catalyst FACILITATES combustion, but it can't create
> combustion without both fuel and oxygen to combine.

There is no combustion occuring in the cat. If there is, it destroys
it, as I said. Check your understanding of a cat's job. You have some
wrong assumption going.

Also explain where this air is admitted to the exhaust stream. Haven't
seen an air pipe on a cat since the mid 90's...an OBD II system with
up- and downstream O2 sensors couldn't provide any useful info in an
open system with air being admitted post-combustion...

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jeffcoslacker - 08 Sep 2006 18:26 GMT
jeffcoslacker Wrote:
> Actually it's to keep raw HC out of the Cat, for the reason I explained
> before.
[quoted text clipped - 7 lines]
> up- and downstream O2 sensors couldn't provide any useful info in an
> open system with air being admitted post-combustion...

OXYGEN STORAGE
In order to oxidize CO and HC, the catalytic converter also has the
capability of storing the oxygen from the exhaust gas steam, usually
when the air fuel ratio goes lean. When insufficient oxygen is
available from the exhaust stream the stored oxygen is released and
consumed. This happens either when oxygen derived from NOx reduction is
unavailable or certain maneuvers such as hard acceleration enrich the
mixture beyond the ability of the converter to compensate.

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Kevin Bottorff - 08 Sep 2006 20:28 GMT
> Steve Wrote:
>> , which is
[quoted text clipped - 16 lines]
> up- and downstream O2 sensors couldn't provide any useful info in an
> open system with air being admitted post-combustion...

  If you would bother to check almost every eng still has a air pump.
and air passages are intragel with the head, not external. air is still
added post combustion as has been since the adoption of cats.

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jeffcoslacker - 08 Sep 2006 22:24 GMT
Kevin Bottorff Wrote:
> If you would bother to check almost every eng still has a air pump.
> and air passages are intragel with the head, not external. air is still
> added post combustion as has been since the adoption of cats.
> .

Really? As a state liscenced emissions tech since 1991, that's the
first I've heard of it, outside of the active and passive systems I've
already described, which are obsolete now.

Where is this pump located? I'll have to go check it out.

Wanna explain how a closed loop feedback system with multiple o2
sensors can create an accurate reading of o2 levels in combustion gases
if external air is admitted before sensing? I'm fascinated.

Please quote some sources, because I've been looking since you posted
this, and can't find a thing about it...

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Ad absurdum per aspera - 09 Sep 2006 17:00 GMT
Well, one of the things that's limited us to handwaving in this
diagnosis is that the original poster didn't really specify anything
about make, model, year, engine...

Leaks can also admit external air where and when the designers didn't
mean to, under some conditions.

Anyway, he and friends have evidently established internal clogment of
the cat as the problem.  So... what caused that? Did it just get old
and/or rusty and collapse internally, or was this a meltdown from
excess fuel?  I think that car needs more diagnosis before it gets a
clean bill of health... and in particular, throwing a new cat into a
car that tends to plug the things by puking oil and/or macroscopic
amounts of unburned gas into them could be an expensive waste of parts.

Cheers,
--Joe
Kevin Bottorff - 10 Sep 2006 17:30 GMT
> Kevin Bottorff Wrote:
>> If you would bother to check almost every eng still has a air pump.
[quoted text clipped - 14 lines]
> Please quote some sources, because I've been looking since you posted
> this, and can't find a thing about it...

 ok then, explain how they ever did it. They have had O2 sensors since
before FI and were using air pumps then too, and not just to blow into
the cat as some now do.
(not an answer just a question) I am going to recheck some newer ones to
see about the air pump and head air injection thing to be sure.  KB

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jeffcoslacker - 10 Sep 2006 21:10 GMT
Kevin Bottorff Wrote:

> > Kevin Bottorff Wrote:
> >> If you would bother to check almost every eng still has a air pump.
[quoted text clipped - 28 lines]
> Thunder Snake #9
> "Protect" your rights or "lose" them.

Early O2 sensor systems used air pumped into the forward portion of the
cat, that and the O2 sensor resided upstream of that point, so it was
monitoring pre-air injection gases. As soon as pre and post cat sensor
setups and full closed loop became the rule, air injection had to be
abandoned...not neccessary with the fine control of mixture that dual
sensors and faster processing offered...

some real early ones had an O2 sensor right up next to the engine in
the manifold, with air injected slightly downstream, those manifolds
has a big "plenum" shape to them...the sensor still monitored mixture
ahead of the incoming air...

Carbed engines with O2 sensors were very crude feedback systems, made
to try to maintain an "overall" quality of mixture, rather than moment
by moment control...

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aarcuda69062 - 10 Sep 2006 23:43 GMT
> Kevin Bottorff Wrote:
> >
[quoted text clipped - 33 lines]
> Early O2 sensor systems used air pumped into the forward portion of the
> cat,

That would render the NOx bed inoperative.

> that and the O2 sensor resided upstream of that point, so it was
> monitoring pre-air injection gases. As soon as pre and post cat sensor
> setups and full closed loop became the rule, air injection had to be
> abandoned...not neccessary with the fine control of mixture that dual
> sensors and faster processing offered...

Mid 90s GM OBD2 systems used an electric air pump that pumped
into the exhaust manifolds.  An example would be a 1996 Pontiac
Grand Prix with a 3400 engine.  Worked on a late 90s Audi a while
back that had a secondary electric air pump also.

> some real early ones had an O2 sensor right up next to the engine in
> the manifold, with air injected slightly downstream, those manifolds
[quoted text clipped - 4 lines]
> to try to maintain an "overall" quality of mixture, rather than moment
> by moment control...

The original GM feedback system introduced in 1980 was called CCCC
(Computer Controlled Catalytic Convertor) it controlled whether
the air pump switched upstream to the manifolds, downstream to
the cat or dumped to atmosphere.  The CCCC moniker was changed in
1981 to CCC Computer Command Control, it was a bit more refined,
a bit more powerful but still controlled whether the air pump
switched upstream, downstream or atmospheric.
On cold start open loop, it's no special trick to pump air into
an exhaust manifold, on warm engine closed loop, it's no special
trick to pump air downstream to an oxidizing bed of a catalytic
convertor or to atmosphere, or in the case of an electric air
pump, simply shut it off.
jeffcoslacker - 11 Sep 2006 00:11 GMT
aarcuda69062 Wrote:

> That would render the NOx bed inoperative.
>
[quoted text clipped - 4 lines]
> Grand Prix with a 3400 engine. Worked on a late 90s Audi a while
> back that had a secondary electric air pump also.

A 1996 Pontiac would still be OBD I...

> The original GM feedback system introduced in 1980 was called CCCC
> (Computer Controlled Catalytic Convertor) it controlled whether
[quoted text clipped - 8 lines]
> convertor or to atmosphere, or in the case of an electric air
> pump, simply shut it off.

These I never had to have any real reason to understand, was not doing
emissions control work when they were still rolling in numbers, so
thanks for that, it was interesting.

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aarcuda69062 - 11 Sep 2006 01:03 GMT
> aarcuda69062 Wrote:
> >
> > That would render the NOx bed inoperative.
> >
> > Early 2 way cats didn't deal with NOx...

Well, yeah, by definition, a two way cat wouldn't be reducing NOx.
Bulldozers don't float either.
Define "early."  You claim having a smog license since 1991.

> > Mid 90s GM OBD2 systems used an electric air pump that pumped
> > into the exhaust manifolds. An example would be a 1996 Pontiac
> > Grand Prix with a 3400 engine. Worked on a late 90s Audi a while
> > back that had a secondary electric air pump also.
>
> A 1996 Pontiac would still be OBD I...

It most certainly would not.
Hell there were 'pull ahead' 94s and 95s that were OBD2.

> > The original GM feedback system introduced in 1980 was called CCCC
> > (Computer Controlled Catalytic Convertor) it controlled whether
[quoted text clipped - 12 lines]
> emissions control work when they were still rolling in numbers, so
> thanks for that, it was interesting.

Glad to help.
jeffcoslacker - 11 Sep 2006 02:09 GMT
aarcuda69062 Wrote:

> > aarcuda69062 Wrote:
> > >
[quoted text clipped - 7 lines]
>
> Glad to help.

I know there were some that didn't fully incoporarte all the OBDII
equipment but could be scanned as OBDII, they were called OBD 1.5 or
something like that, never ran across one *with a reason for me to note
that aspect of it anyway)

I meant real early. Back in the dark ages. Smog pumps. 2 way cats. Big
block motors that couldn't pass a 1.5L Toyota Tercel with a rolling
start...when did diagnostic connectors and check engine lights start
showing up on everything, about 1981? That's the age I'm talking.

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aarcuda69062 - 11 Sep 2006 14:09 GMT
> about 1981? That's the age I'm talking.

In 198O and later, there certainly was a preponderance of three
way NOx reducing cats.  That was the whole point of having the
PCM control where the air pump introduced the O2 (either upstream
into the exhaust manifold or downstream into the second bed of
the cat).
On cold start with a rich mixture, there isn't much NOx
production but there is excess CO and HC, so the air pump pumped
O2 into the exhaust manifolds to aid oxidization of CO and HC
before it could overload the cat.
On warm running with the PCM in closed loop, the air pump was
switched to downstream where it pumped O2 to the rear oxidizing
bed for final clean up of CO and HC, the NOx reducing bed was
forward located in the cat ahead of the air pump inlet because  O2
hinders the reduction of NOx.
At some point into closed loop, the air pump -might- have been
switched to dump to atmosphere if the NOx bed was reducing
sufficiently to supply the rear oxidizing bed with the O2 it
needed to work properly.
Nowdays, with really efficient NOx reduction, there is enough O2
split off of the NOx molecules to feed the rear oxidizing bed the
O2 supply that it needs, thus making air pumps somewhat less
necessary but not totally extinct.
Steve - 11 Sep 2006 00:57 GMT
>>Kevin Bottorff Wrote:
>>
[quoted text clipped - 15 lines]
>>sensors can create an accurate reading of o2 levels in combustion gases
>>if external air is admitted before sensing? I'm fascinated.

Ever heard of "upstream sensor" and "downstream sensor?"
jeffcoslacker - 11 Sep 2006 01:06 GMT
Steve Wrote:

> >>Kevin Bottorff Wrote:
> >>
[quoted text clipped - 19 lines]
>
> Ever heard of "upstream sensor" and "downstream sensor?"

You misread everything I post, and then throw it back at me without
comprehension as if you are making a point, when you are saying exactly
what I just said....What did you think I meant by multiple sensors?

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Steve - 11 Sep 2006 14:31 GMT
> Steve Wrote:
>
>>>jeffcoslacker <jeffcoslacker.2du58n@no-mx.nodomain.com> wrote in

<snip>

>>>>if external air is admitted before sensing? I'm fascinated.

<snip>

>What did you think I meant by multiple sensors?

My bad- I missed the "before sensing" clause. Indeed the whole point of
multiple O2 sensors is to have at least one of them always able to sense
the raw O2 content of the exhaust coming out of the engine before its
either corrupted by the reduction catalyst or by air injection. The
downstream sensor measures how well everything works as a system, and
enables OBD-II level diagnostics. IOW, the upstream sensor controls the
fuel trim, the downstream sensor tells if the emission controls are
working. But the whole point is that, even today, air injection is still
used to make the oxidation catalyst perform better. LESS air is used,
and the big belt-driven air pump is indeed almost (if not) extinct. But
air injection lives on.

But getting back to the ORIGINAL post- I still say that a glowing
exhaust is most likely the result of a misfiring cylinder (or several)
since that is the process that dumps ready-to-burn air/fuel mix into the
exhaust stream.
jeffcoslacker - 11 Sep 2006 17:52 GMT
Steve Wrote:

> > Steve Wrote:
> >
[quoted text clipped - 27 lines]
> the
> exhaust stream.

It could be...I just figured that most people would notice something
strange and the post would be like "My car has been running like crap
and now..." or "I've been getting terrible gas mileage, and now my
manifold is glowing..."...but perhaps I assume too much...

Anyways, you got me on that secondary injection...wasn't part of my
understanding of the system, and I apologize for doubting you.

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jeffcoslacker - 08 Sep 2006 00:01 GMT
Keep driving it like that, and you'll torch the exhast valves and head
gasket, if you don't catch something on fire first...

Tow truck time, if you're smart...

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JustSayGo - 08 Sep 2006 01:19 GMT
Unburned fuel in the exhaust will cause the exhaust to glow even without
AIR. Retarded timing or crossed plug wires will leave unburned fuel in
the exhaust. jeffcoslacker and his pyrometer are also accurate as far
as combustion temp and fuel ratio. What you have is a fire inside the
exhaust. AIR will make the exhaust even hotter becuase of fresh O2
supplied to the unburned fuel in the exhaust. After all, that is
exactly what AIR is designed to accomplish.

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ed - 08 Sep 2006 01:39 GMT
what are you using for fuel? are you adding any octane?  That does that.

> Unburned fuel in the exhaust will cause the exhaust to glow even without
> AIR. Retarded timing or crossed plug wires will leave unburned fuel in
[quoted text clipped - 3 lines]
> supplied to the unburned fuel in the exhaust. After all, that is
> exactly what AIR is designed to accomplish.
jeffcoslacker - 08 Sep 2006 01:56 GMT
ed Wrote:
> what are you using for fuel? are you adding any octane? That does that.
>
[quoted text clipped - 18 lines]
> >
> > http://www.automotiveforums.com

Whaaa?:screwy:

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sihen - 08 Sep 2006 16:01 GMT
Hi everyone just an update
Had the car checked at work luckly i work for bus company so thers lots
of mechinics about.
Pretty much every one was right the cat died.
Gotta do lots of overtime to get it fixed.
Thought about just putting a staight pipe on there but i far to
concerned about the environment to do that so looks like i gotta get
the p[ushbike out the shed.
Thanks for all the reply's
Si...
Bristol
England
Ulf - 08 Sep 2006 17:12 GMT
> Hi everyone just an update
> Had the car checked at work luckly i work for bus company so thers lots
[quoted text clipped - 6 lines]
> Thanks for all the reply's
> Si...

Just gut the cat, it's toast anyway...

> Bristol
> England

Ulf
jeffcoslacker - 11 Sep 2006 00:20 GMT
jeffcoslacker Wrote:
> Sorry, you were right, a 1996 Pontiac could have been OBDII, depending
> on model and build date.

hey, tell me more about this system, please. Apperas I have a huge hole
in my knowlege (apologies to any I led to believe they were
wrong)...never run across trouble with it, but I did a little looking
and it seems it's a quite common issue on some S Model GM trucks...

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silicon212 - 11 Sep 2006 00:21 GMT
jeffcoslacker Wrote:
> Sorry, you were right, a 1996 Pontiac could have been OBDII, depending
> on model and build date.

Wasn't OBDII government-mandated for all cars beginning in 1996?

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JustSayGo - 11 Sep 2006 21:31 GMT
So very likely the exhaust system or at least the converter(s) are
already damaged. Excessive fuel from cyl miss-fire; most likely
multiple miss-fire is the likely cause. Rising combustion temps will
increase exhaust temp. Excessive exhaust temp that hinders combustion
will in most cases lower combustion temp.

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