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Car Forum / Driving, Maintenance, Tuning / Maintenance and Repair / September 2006

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weak ignition?  (small engine)

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George - 09 Sep 2006 04:28 GMT
I have an old tiller with a Kohler single-cylinder 4-stroke engine.  It
lost all power (over about 30 secs), and now won't start.  Since then,

- Replaced spark plug. (Which does spark, when grounded to the
 head.)

- Points look OK.

- Compression looks OK (75 psi).

- Cylinder is getting fuel (plug gets wet, and exhaust smells.)

- Carb float valve works, and float seems OK.

- Coil resistances look OK.

- I cranked it in the dark, and didn't see or hear anything bad
 around the coil.

I wonder if I have a weak spark when the plug is installed.  But, a new
coil costs $75, which is a kind of expensive experiment.

To test the coil, I made a 10:1 voltage divider (with a HV 10M
resistor), and looked at the spark plug voltage with a scope.  With the
plug not grounded, I see a 4-6KV pulse.  When the plug is grounded, this
drops to about 1KV.  I get the same 1KV when the plug is in the cylinder
(no fuel).

Questions:
- Is above consistent with a 'weak' coil?
- Is there another way to test that?

And, any other thoughts would be appreciated.

G
jeffcoslacker - 09 Sep 2006 13:37 GMT
George Wrote:
> I have an old tiller with a Kohler single-cylinder 4-stroke engine. It
> lost all power (over about 30 secs), and now won't start. Since then,
[quoted text clipped - 31 lines]
>
> G

75 psi compression doesn't sound like enough for a gas engine to
run....usually around twice that...

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jeffcoslacker

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jeffcoslacker - 09 Sep 2006 14:08 GMT
jeffcoslacker Wrote:
> 75 psi compression doesn't sound like enough for a gas engine to
> run....usually around twice that...

I seached on a lawn equipment site I post on sometimes...the consensus
seemed to be a small engine won't run very strong below 120 psi, and
probably wouldn't start below 90 psi...new compression spec on that
motor is probably around 160 psi.

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jeffcoslacker

http://www.automotiveforums.com

George - 09 Sep 2006 14:37 GMT
>George Wrote:
>> I have an old tiller with a Kohler single-cylinder 4-stroke engine. It
[quoted text clipped - 35 lines]
>75 psi compression doesn't sound like enough for a gas engine to
>run....usually around twice that...

This is a 7 hp pull start, and it has some sort of compression relief to
reduce the starting effort.  It works off the crankshaft speed.  I
figured it out once, but I don't remember the details.

G
jeffcoslacker - 09 Sep 2006 19:34 GMT
George Wrote:

> >George Wrote:
> >> I have an old tiller with a Kohler single-cylinder 4-stroke engine.
[quoted text clipped - 48 lines]
>
> G

See if it will start with a dry plug and the air cleaner removed.

Let me know.

I did see Kohler has a compression release, I was wondering if you
figured that into the compression reading...

Your spark, fat and blue or thin and yellow/white?

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http://www.automotiveforums.com

George - 09 Sep 2006 20:45 GMT
>George Wrote:
>>
>> >George Wrote:
>> >> I have an old tiller with a Kohler single-cylinder 4-stroke engine.
>> >> It lost all power (over about 30 secs), and now won't start. Since
>> >> then, ...

>> >> Questions:
>> >> - Is above consistent with a 'weak' coil?
[quoted text clipped - 15 lines]
>
>See if it will start with a dry plug and the air cleaner removed.

No.  Tried that, early on.

>I did see Kohler has a compression release, I was wondering if you
>figured that into the compression reading...

No - that was just a raw reading while I pulled it.

>Your spark, fat and blue or thin and yellow/white?

I'd call it violet and thin (watching it in the dark).  It's not
inspiring, but it is there.  (That's spinning the crank with a drill.)

G
jeffcoslacker - 09 Sep 2006 23:30 GMT
George Wrote:

> >George Wrote:
> >>
[quoted text clipped - 39 lines]
>
> G

I think I'd put a new points and condensor in just for laughs and see
where that gets you...

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jeffcoslacker

http://www.automotiveforums.com

Steve - 10 Sep 2006 00:10 GMT
>>>>This is a 7 hp pull start, and it has some sort of compression
>>
[quoted text clipped - 3 lines]
>>>>reduce the starting effort. It works off the crankshaft speed. I
>>>>figured it out once, but I don't remember the details.

The mechansim is actually on the camshaft, not the crank. When the cam
is below a certain speed, a tab moves onto the back of the exhaust valve
lobe so that the exhaust valve lifts partway through the compression
stroke and reduces compression dramatically. Once the engine starts, the
tab moves out of the way and the exhaust valve stays closed on the
compression stroke.

Here's a manual for the K161 (7-horse) and k181 (8-horse) engine families:

http://www.kohlerengines.com/common/resources/ens_593_f_all.pdf
Pop` - 09 Sep 2006 22:56 GMT
> I have an old tiller with a Kohler single-cylinder 4-stroke engine.
> It lost all power (over about 30 secs), and now won't start.  Since
[quoted text clipped - 32 lines]
>
> G

First of all, read this carefully:

http://www.gotfusion.com/tutsTD/ask.cfm

Then, learn the difference between multi-posting and cross-posting and DO IT
RIGHT!

Jeez,
 
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