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Car Forum / Driving, Maintenance, Tuning / Maintenance and Repair / January 2007

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Brake Rotors-Are They All The Same?

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bajazza@yahoo.com - 09 Jan 2007 23:41 GMT
I'm ready to redo my brakes on my 95 Buick Century. The front pads have
about 25% meat left on them, but I don;t want them to go much more.
Plus, I'm getting a pulsation from the pedal upon braking. The funny
thing is these front rotors were new and never turned down. They were
fine for about 20k miles then they started to develop this pulsation
(warped, obviously). These were cheapie AutoZone rotors purchased for
about 16.00 each. When I was at the counter, the guy asked me if I
wanted economy, mid grade or premium rotors (sounds like they got their
grading system from the gas station!) Anyway, I opted for the economy
rotors. If I had bought the premiums, do you think I would've had this
warping problem? I mean, how much different can the rotors be? They
can't be any thicker, so I really don't know what you get with the
premioums, other than a longer in store warrenty. Any thoughts would be
appreciated. Thanks!
Jay
Mike Romain - 10 Jan 2007 00:16 GMT
The problem normally is with the torque on the wheel lug nuts.  They are
supposed to be hand torqued down these days and some garages or
$tealerships still use impact guns for it.  The guns even with 'torque
sticks' on them are not accurate enough to prevent rotor warpage.

Then sometimes you get what you pay for, ones that warp easy or hard,
but the most I have seen bitched about are the good ones with shitty
wheel techs.....

Mike
86/00 CJ7 Laredo, 33x9.5 BFG Muds, 'glass nose to tail in '00
88 Cherokee 235 BFG AT's
Canadian Off Road Trips Photos:  Non members can still view!
Jan/06 http://www.imagestation.com/album/pictures.html?id=2115147590
(More Off Road album links at bottom of the view page)

> I'm ready to redo my brakes on my 95 Buick Century. The front pads have
> about 25% meat left on them, but I don;t want them to go much more.
[quoted text clipped - 11 lines]
> appreciated. Thanks!
> Jay
HLS@nospam.nix - 10 Jan 2007 00:32 GMT
> The problem normally is with the torque on the wheel lug nuts.  They are
> supposed to be hand torqued down these days and some garages or
> $tealerships still use impact guns for it.  The guns even with 'torque
> sticks' on them are not accurate enough to prevent rotor warpage.

Listen to Mike, dude.
There are a couple of reasons for pulsation, but if you have calipers
working
as they should, good brake pads, true rotors, and free moving slide pins,
part of the
battle is won.

You must be very careful about torqueing the wheel lugs.  If you see a SOB
coming at your wheels with an impact wrench, stop him.  I dont care if he
has
torque stix out the butt, dont let him use the impact wrench.

There are articles which discuss rotor warping, taper, etc.  Either of the
two is
bad.  You can measure the rotor for warpage and taper, and see what the
basic
problem is.

At the end of the road, you have to bring everything back to 'true', but it
is good
if you understand what the root causes are.
Tegger - 10 Jan 2007 01:03 GMT
>> The problem normally is with the torque on the wheel lug nuts.  They
>> are supposed to be hand torqued down these days and some garages or
[quoted text clipped - 15 lines]
>
> There are articles which discuss rotor warping, taper, etc.

Here's the best one I've found yet.
http://www.babcox.com/editorial/bf/bf100326.htm

Signature

Tegger

shiden_kai - 12 Jan 2007 02:27 GMT
> Here's the best one I've found yet.
> http://www.babcox.com/editorial/bf/bf100326.htm

It is a good article, and it blows holes in so many of
the myths that float around these newsgroups.

Regulars, read this article and learn!

Ian
Bob - 12 Jan 2007 03:34 GMT
>> Here's the best one I've found yet.
>> http://www.babcox.com/editorial/bf/bf100326.htm
[quoted text clipped - 5 lines]
>
> Ian

I couldn't agree more!
                    Bob
HLS@nospam.nix - 12 Jan 2007 16:45 GMT
> > Here's the best one I've found yet.
> > http://www.babcox.com/editorial/bf/bf100326.htm
[quoted text clipped - 5 lines]
>
> Ian

I agree, Ian.  I have read this article several times and, maybe I am a slow
learner but, I get a
little different perspective every time I read it.

Some of the principles are sometimes misquoted or misinterpreted by people
on these groups
but the principles are important and will show you how to do a good job in
preventing
brake pulsation and buffeting.
MasterBlaster - 10 Jan 2007 13:04 GMT
> When I was at the counter, the guy asked me if I wanted economy,
> mid grade or premium rotors (sounds like they got their grading system
> from the gas station!) Anyway, I opted for the economy rotors. If I had
> bought the premiums, do you think I would've had this warping problem?

Premium:  Modern factory, pure high-grade iron poured into precision-aligned
 molds in a temperature-controlled environment, allowed to cool slowly in oven,
 cooling slots cleaned of all casting slag, fully machined and balanced on CNC machine.

Mid-grade:  Ex-sewing machine factory retrofitted with a small furnace, "used" iron
 with a few minor impurities poured into almost worn-out but still serviceable molds,
 air-cooled on wood pallets, most casting slag removed using hammer and chisel,
 surfaced on a lathe in the local high school's auto shop after last class.

Economy:  Third-world yokel in a grass hut, old wheels, cranks and tin cans thrown
 into a big pot, heated over an open fire until they sorta melted, got granny to help pour
 into home-made carved wooden molds, cooled by dropping them in the creek beside
 the hut, "machined" by spinning on a stick while the kids held rocks against the sides.

> I mean, how much different can the rotors be?

Not much difference, really.  Honest.
Mike Romain - 10 Jan 2007 16:28 GMT
> > When I was at the counter, the guy asked me if I wanted economy,
> > mid grade or premium rotors (sounds like they got their grading system
[quoted text clipped - 18 lines]
>
> Not much difference, really.  Honest.

And the funniest part of all that is that the 'economy' ones are known
to hold true where the 'premium' ones warp if they even see an air gun
in the shop....

Mike
86/00 CJ7 Laredo, 33x9.5 BFG Muds, 'glass nose to tail in '00
88 Cherokee 235 BFG AT's
Canadian Off Road Trips Photos:  Non members can still view!
Jan/06 http://www.imagestation.com/album/pictures.html?id=2115147590
(More Off Road album links at bottom of the view page)
Big Al - 14 Jan 2007 00:26 GMT
I posted a complaint about a low brake pedal a while back, after checking
and fixing all the hydraulic stuff, caliper sliders etc. The pedal was still
quite low along with pulsations. I took the wheels off and let the engine
spin the disks (bolted on) to see what was going on. I could actually see
the runout on both of them, about 1/8 of an inch. I removed the rotors and
then watched the hubs spin, nothing noticable, but I would probably need a
dial indicator. I then examined the hubs closely and noticed both had a bump
of rust below the surface on one of the outside edges. I carefully sanded
this out and replaced the rotors and pads. After a run in period the pedal
is good and the car brakes well, hopefully it will stay that way.

>> > When I was at the counter, the guy asked me if I wanted economy,
>> > mid grade or premium rotors (sounds like they got their grading system
[quoted text clipped - 40 lines]
> Jan/06 http://www.imagestation.com/album/pictures.html?id=2115147590
> (More Off Road album links at bottom of the view page)
J J - 15 Jan 2007 14:29 GMT
I had the rotors replaced on my full size car.  They were low cost
rotors.  They were wearing thin  after about 20,000 miles of use. Thats
not good. You get what you pay for.
HLS@nospam.nix - 15 Jan 2007 15:31 GMT
> I had the rotors replaced on my full size car.  They were low cost
> rotors.  They were wearing thin  after about 20,000 miles of use. Thats
> not good. You get what you pay for.

Sometimes.
 
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