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Car Forum / Driving, Maintenance, Tuning / Maintenance and Repair / January 2007

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filling gas

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Terminator13 - 16 Jan 2007 00:12 GMT
1999 Jeep Wrangler 2.5.  Everytime I go to fill up my gas tank, it will
fill for a second and then stop as if to say the tank is full.  It
continues to do this and it takes me 20 minutes to fill up because i
have to stop and start every second.  Did some sensor go bad inside the
gas tank and whatever the problem is, will I be able to fix it in my
driveway or do I have to take it in?
MasterBlaster - 16 Jan 2007 14:04 GMT
> 1999 Jeep Wrangler 2.5.  Everytime I go to fill up my gas tank, it will
> fill for a second and then stop as if to say the tank is full.  It
> continues to do this and it takes me 20 minutes to fill up because i
> have to stop and start every second.  Did some sensor go bad inside the
> gas tank and whatever the problem is, will I be able to fix it in my
> driveway or do I have to take it in?

There isn't any on-car sensor that tells the pump when the tank is full.

The next time you fill up, take a look at the underside of the spout. You'll see
a small hole that connects to a tiny plastic tube that runs up the inside of the
spout to the handle/valve assembly. The normal flow of fuel sucks a small
amount of air up the tube and through the valve mechanism, where it does
nothing. When the tank is getting full, fuel bubbling up from the tank blocks
the hole, creating a small vacuum that triggers the shutoff inside the handle.

Abnormal shutoffs can be cause by a defective nozzle, the little plastic tube
disconnected, dented (metal) or pinched (rubber) fuel inlet pipe to tank,
inlet "flapper" broken off and stuck part way down the inlet pipe, bad
design (I've seen pickups where the gas actually has to "uphill" before
making it to the tank), and assorted other things.

Try pulling the nozzle out a bit, or rotating the handle left or right to get the
fuel to flow smoothly down the pipe. Or just pump slower, but not TOO slow,
or there won't be enough vacuum created to trigger the shutoff, and you 'll be
complaining that you keep spilling gas on your shoes.
 
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