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Car Forum / Driving, Maintenance, Tuning / Maintenance and Repair / January 2007

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Lights flickering (pulsing) when alternator cold and/or with light-moderte load

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Rich - 21 Jan 2007 15:59 GMT
I'm hoping that someone has seen this condition and has a solution.

I have noticed lately that upon startup and until the
engine/alternator/whatever warms up, I get a pulsing in my headlights.
It is a 2-3 times/sec pulse where the headlights get brighter and
dimmer.

After "warmup" the pulsing stops.  I'm not sure exactly what is
warming up.  I suspect the alternator.

Also, if I switch on additional electrical loads like my rear
defroster, heated seats, etc, the pulsing slows and hen stops.

The battery voltage when charging at driving speeds is about
14.4-14.5V and at idle is about 13.3V.  Outside temperature is 15F.

This is  Cadillac with a 120A alternator (replaced within 2 yr)

I suspect that the cause is the alternator, but I am going to check
the battery connections today.

TIA, Rich
Nate Nagel - 21 Jan 2007 16:17 GMT
> I'm hoping that someone has seen this condition and has a solution.
>
[quoted text clipped - 18 lines]
>
> TIA, Rich

It actually sounds like the regulator, but I suspect it is integral with
your alternator unless you're talking about a 60's era car.

nate

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replace "fly" with "com" to reply.
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Mike Romain - 21 Jan 2007 16:24 GMT
I would be looking 'very' closely at the small ground wire that runs
from the battery negative to the fender.  If it shows signs of
insulation melting, that means the main body ground strap has gone bad
or broke.  That strap runs from a bell housing bolt up to to body on
GM's usually.

Mike
86/00 CJ7 Laredo, 33x9.5 BFG Muds, 'glass nose to tail in '00
88 Cherokee 235 BFG AT's
Canadian Off Road Trips Photos:  Non members can still view!
Jan/06 http://www.imagestation.com/album/pictures.html?id=2115147590
(More Off Road album links at bottom of the view page)

> I'm hoping that someone has seen this condition and has a solution.
>
[quoted text clipped - 18 lines]
>
> TIA, Rich
Rodan - 22 Jan 2007 03:16 GMT
"Rich"  wrote:         ( XXXX Cadillac   X.XL  XXX k Miles)

Upon startup and until the engine warms up, I get a pulsing
in my headlights; 2-3 times/sec pulse where the headlights
get brighter and dimmer.    After warmup the pulsing stops.

If I switch on additional loads like my rear defroster,
heated seats, etc, the pulsing slows and then stops.
Battery voltage at driving speeds is about 14.4-14.5V
and at idle is about 13.3V.  Outside temperature is 15F.
The (120A) alternator was replaced 2 years ago.
______________________________________________

Most auto parts stores will test your alternator at no charge.

The problem could be a failing battery cell.    If so, it will draw
excessive current from the alternator.  Have the battery tested
or substitute a friend's battery to see if the condition persists.

Good luck.

Rodan.
Rich - 23 Jan 2007 00:29 GMT
OK, here is an update:

First, let me more fully define the equipment:

1999 Cadillac DeVille, 4.6 liter Northstar V8
Original Alternator replaced within the last 2 years
Alternator is a 140A CS style Delco unit with internal regulator
Battery (Wal-Mart) was replaced under warrantee within the last 2
years

Now, here is what I have done:

After an overnight, the 'at rest' voltage at the battery terminals was
12.3v.  A bit low in my opinion.

I removed the battery connections and observed white corrosion
deposits on the negative cable.  Cleaned both negative and positive
cable connections and the battery side terminals.

The negative cable splits at the battery and one wire runs to the
block and the other runs to a bolt on the radiator support that runs
across the entire front of the car.  A smaller wire runs from this
frame bolt into a harness.

I measured the voltage between the positive of the battery and the
sheet metal bolt and got various voltages between 5-8 volts.  Not
good.

Positive battery terminal to the engine block is 12.35V.  OK.

Removed the battery cables again and measured resistances:

Negative cable to the engine block - 0.5 ohms
Negative cable to the frame bolt - 60 ohms and up (varied, obviously
having bad connections)

I removed the connections from the car body bolt and cleaned them
bright.  I observed no corrosion or reason for the high resistance.

Upon reconnection, the resistance at that car body bolt is now about
0.7 ohm to the end of the negative cable.  OK.

Restart engine, still have pulsing lights.  No change either in pulse
frequency or amplitude of bright vs dim.

Removed lower splash shield to get access to the alternator
connections.  The positive output was tight.  I could just barely
reach the regulator connection and I wiggled it.  It was secure.  I
could not release it and then reseat the connector without further
disassembly.

BTW, changing the alternator with it's internal regulator is a total
PITA.  When I replaced it a while back it took me 8 hours due to
location and access to the fastners.  Replacing this alternator again
is high on my list of 'never-want-to-do-again' items.

Lastly, I disconnected the negative battery cable and using jumper
cables attached another battery to the car.  This configuration showed
a lower frequency of pulsing and a much lower amplitude of the
variation.  However, since I have more resistance in the connection to
the battery with the jumper cables, I'm not sure what I can conclude.

I reconnected the original battery and then confirmed that the
original pulsing problem was still present and unchanged.

I refuse to change the alternator on speculation that it is bad,
although I strongly suspect it.  I don't really suspect the battery
itself, although there was a real difference with a different battery
connected with jumper cables.

Unless someone has other ideas for T/S, I guess I will carry some
jumper cables with me and pray that when something fails completely
that it isn't my wife who needs to deal with it.

OK, experts, thanks for the ideas so far.  If anyone has another idea
I would appreciate hearing it.

TIA, Rich
HLS@nospam.nix - 23 Jan 2007 00:42 GMT
> OK, here is an update:
>
[quoted text clipped - 5 lines]
> Battery (Wal-Mart) was replaced under warrantee within the last 2
> years

Some of those CS alternators are disasters.  I had an older Buick that ate
them for
lunch.  Must have replaced a dozen all told, some new oem, some rebuilt at
an alternator
shop, and some FLAPS.  Whether you have a different variant or not, I do not
know
but I grew to hate these alternators and the engineers who designed them.
They
basically are too much alternator in too small and poorly ventilated case,
and the
are known for failure.

Otherwise, I think you are headed in the right direction.  Grounds are often
the cause
for headlights 'flaring'.  Rework every ground you can find, and sometimes
you may have
to add new ones.  Read a post the other day where someone found that the
wire grounded
to the head of a car did not yield a low resistance path to chassis ground.
Go figure.

Lastly, if you have the multiple battery cables that GM is so famous for,
you may find that
they are internally corroded at the terminal.  This is very common on some
models and can
drive you NUTS until you find them.

All the above may have been previously covered, but I cannot see the whole
thread.  I
think your chances of finding the culprit are pretty good if you deal with
the three issues
above.
Steve W. - 23 Jan 2007 01:27 GMT
> OK, here is an update:
>
[quoted text clipped - 74 lines]
>
> TIA, Rich

Bad alternator. Unless there is a bad connection on the feed from the
alternator which is making the voltage to the alternator fluctuate. But
I doubt it.
You already showed that the battery isn't the problem when you jumpered
in another battery and the pulsing remained.

Signature

Steve W.
Near Cooperstown, New York

Mike Romain - 23 Jan 2007 15:31 GMT
I would run a battery booster cable from the battery negative to the
vehicle's body to see if that helps.

The ground you fixed on the smaller black wire from the battery is the
secondary body ground.  The primary is a wire mesh cable from the bell
housing to the body on a GM unless they have changed something in the
newer ones.

I know for sure when this mesh cable goes bad, the voltage gauge will
pulse with load.  The brakes will pulse it, the signals will pulse it, etc.

Mike
86/00 CJ7 Laredo, 33x9.5 BFG Muds, 'glass nose to tail in '00
88 Cherokee 235 BFG AT's
Canadian Off Road Trips Photos:  Non members can still view!
Jan/06 http://www.imagestation.com/album/pictures.html?id=2115147590
(More Off Road album links at bottom of the view page)

> OK, here is an update:
>
[quoted text clipped - 74 lines]
>
> TIA, Rich
Rich - 24 Jan 2007 04:41 GMT
Thanks, Mike.  I'll try that tomorrow.

I really am beginning to think this problem is a ground somewhere and
not the alternator.  I suppose the alternator could go bad and cause
this condition, but in every other respect the output voltage is fine
and it handles any load I put on it.

The other wrinkle is that the engine computer also controls the
alternator output.  It has a control line into the regulator.  There
is a good possibility that the computer is actually telling the
alternator to pulse.

It's all Gates' fault.  Or maybe Bush's.  Or both.

Rich

>I would run a battery booster cable from the battery negative to the
>vehicle's body to see if that helps.
[quoted text clipped - 92 lines]
>>
>> TIA, Rich
Rich - 25 Jan 2007 23:10 GMT
I jumpered the battery negative to first the frame and then to the
block.  No change, pulsing continues.

There is a cable that runs from the battery neg to both the frame and
a second cable that runs to the block.  Both are tied at the side
connection of the battery.  I have checked the resistance of these two
cables and found them to be well under 1 ohm.  Since I don't have an
ulra-low resistance meter, I can't measure much better than this.

I'm starting to look through the wiring schematics to see if there is
a particular ground that may be suspect.  In particular I will look at
the grounds to the engine computer.

Other ideas?

Rich

>Thanks, Mike.  I'll try that tomorrow.
>
[quoted text clipped - 108 lines]
>>>
>>> TIA, Rich
Don Bruder - 25 Jan 2007 23:50 GMT
> I jumpered the battery negative to first the frame and then to the
> block.  No change, pulsing continues.

Y'know, with all the other stuff I see listed that you've tried, has it
occurred to you to check the belt's condition and tightness? I had a car
misbehaving in a similar fashion once, and after chasing down most of
what you seem to have tried, found myself right on the edge of just
saying "screw it" and putting a new alt on the beast. Just about that
point, I happened to notice that the belt looked a bit ugly. Cranking up
the tension a bit stopped the trouble completely. (Then, about three
weeks after making a mental note to get a fresh belt, and promptly
forgetting about it, the belt broke and wrapped itself around the fan
pulley, where it proceeded to beat the everlovin' bejeezus out of the
hood liner - Gawd, what a racket!)

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or the subject of the message doesn't contain the exact text "PopperAndShadow"
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Rich - 26 Jan 2007 16:16 GMT
Don,

The belt in question is a serpentine with an automatic tentioner.  The
belt looks in good condition- no cracking, not glazed, etc.

Additionally, the alternator will support any load I can place on it
and hold full voltage at the same time.  Any other time I've seen a
bad belt, the alternator output would decrease with increasing rpm and
would not support high loads.

Good thought, though.

Thanks- Rich

>> I jumpered the battery negative to first the frame and then to the
>> block.  No change, pulsing continues.
[quoted text clipped - 10 lines]
>pulley, where it proceeded to beat the everlovin' bejeezus out of the
>hood liner - Gawd, what a racket!)
 
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