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Car Forum / Driving, Maintenance, Tuning / Maintenance and Repair / February 2007

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Chevy Astro losing coolant

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TomO - 12 Feb 2007 01:22 GMT
Hi Group, I'm looking for opinions and perhaps a little previous
experience.
I'm dealing with a 2000 Chevy Astro with the 4.3 litre V-6, automatic AWD
and about 160K miles on her. Just the other day, I noticed that it had run
low enough on coolant to stop providing heat to the cabin, and the temp
climbed up to about 200 degrees (F). I refilled the radiator right away,
but found the same situation about 400 miles later. Further investigation
showed no visible leaks that I can find, and I think the oil may be
emulsified. I have also noticed a rise in oil pressure - not much, but
running around 50 psi at 65 MPH when typical was closer to 40 in the past.
There may also be more steam in the exhaust that normal, but it is hard to
tell for sure. I know that it is likely that a head gasket has failed but
I'm looking (hoping) for other possibilities with this motor.
Right now I've got the doghouse off and the shrouds off from around the
fan. I was hoping for an easy way to get a compression test done, but
those plugs are still quite elusive and buried. I can get there if needed.
I was also hoping that there would be a way to pull the heads without
pulling the motor, but it appears to be unlikely.
Any advice on how others have dealt with this sort of problem in this
vehicle would be greatly appreciated.

TIA

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TomO

Daryl Bryant - 12 Feb 2007 02:30 GMT
> Hi Group, I'm looking for opinions and perhaps a little previous
> experience.
[quoted text clipped - 16 lines]
> Any advice on how others have dealt with this sort of problem in this
> vehicle would be greatly appreciated.

Sounds like a blown head gasket!

First remove the dipstick. Look at the oil for whitish oil or try removing
one of the valve cover caps, look at the inside of the cap. Is it foamy
white stuff or dark? If it's foamy white stuff you will need to perform an
engine block test to make sure their isn't a crack in the block

If it turns out to be head gaskets, you can do the work yourself without
removing the engine. ..

To do the work yourself, you'll need a good service manual, a Haynes or, my
favorite is Mitchell shop manuals. Haynes are more colorful, Mitchell
manuals are spot-on. Chilton manuals I would touch with a ten foot insulated
pole ie Chilton's are full of mistakes...not cool when your vehicle is
sitting in your driveway in pieces...
TomO - 12 Feb 2007 12:44 GMT
>> Hi Group, I'm looking for opinions and perhaps a little previous
>> experience.
[quoted text clipped - 18 lines]
>
> Sounds like a blown head gasket!

[TomO]
That's what I was thinking too.

> First remove the dipstick. Look at the oil for whitish oil or try removing
> one of the valve cover caps, look at the inside of the cap. Is it foamy
> white stuff or dark? If it's foamy white stuff you will need to perform an
> engine block test to make sure their isn't a crack in the block

[TomO]
Yeah, the oil appeared to be emulsified and somewhat thickened. It has
more of a chocolate brown color than the black I expected. There is also
the increased oil pressure. Not good signs.

How do I do a block test? I haven't tried one of those before.

> If it turns out to be head gaskets, you can do the work yourself without
> removing the engine. ..

[TomO]
That seems a bit daunting in the Astro (minivan). Not sure I can really
reach everything I need to. I'll give it a go if I'm encouraged enough
though.

> To do the work yourself, you'll need a good service manual, a Haynes or,
> my favorite is Mitchell shop manuals. Haynes are more colorful, Mitchell
> manuals are spot-on. Chilton manuals I would touch with a ten foot
> insulated pole ie Chilton's are full of mistakes...not cool when your
> vehicle is sitting in your driveway in pieces...

[TomO]
Thanks! I'll get a good book on this vehicle. I've built engines before so
I kinda know what I'm getting into. It's more the engine placement in this
vehicle that has me stymied at this point.
Daryl Bryant - 14 Feb 2007 02:38 GMT
> >> Hi Group, I'm looking for opinions and perhaps a little previous
> >> experience.
[quoted text clipped - 33 lines]
>
> How do I do a block test? I haven't tried one of those before.

Using a engine block test kit!

<snip>
rce107@bellsouth.net - 13 Feb 2007 12:14 GMT
> Hi Group, I'm looking for opinions and perhaps a little previous
> experience.
[quoted text clipped - 21 lines]
> --
> TomO

I have a 99 astro ,4.3 that had the same problem. I thought it was
just leaking from the weep hole on pump. The problem turned out to be
the intake manifold gasket.
The gasket only cost $30.00. The labor however, cost me $720.00. I
hope you have better luck.
ZZ - 13 Feb 2007 19:40 GMT
? wrote:

> I have a 99 astro ,4.3 that had the same problem. I thought it was
> just leaking from the weep hole on pump. The problem turned out to be
> the intake manifold gasket.
> The gasket only cost $30.00. The labor however, cost me $720.00. I
> hope you have better luck.

Oh no...my 98 Astro is doing the same thing...
corning_d3 - 13 Feb 2007 12:27 GMT
Yup, I was going to suggest the intake gaskets, which are more likely to
fail.

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corning_d3

http://www.automotiveforums.com

TomO - 13 Feb 2007 16:29 GMT
> Yup, I was going to suggest the intake gaskets, which are more likely to
> fail.

[TomO]
Cool. Is there a somewhat reliable method of finding the 'leak', or is
it just a matter of removing parts and hoping that there is enough left
of the original gasket to view the cause of the problem?

I'd hate to replace the intake gasket, reassemble, and find that didn't
do the trick. I'd also hate to pull the heads if that's not necessary.

Advice and criticism always welcomed.

Signature

TomO

Kjun - 13 Feb 2007 23:37 GMT
>> Yup, I was going to suggest the intake gaskets, which are more likely
>> to fail.
[quoted text clipped - 9 lines]
>
> Advice and criticism always welcomed.

you cant always see the damage that lets coolant flow to oil from intake
gaskets. if you have 'froth' in oil gallery its a fair bet tho if no
outward leaks can be observed......................kjun
sdlomi2 - 14 Feb 2007 05:25 GMT
>> Yup, I was going to suggest the intake gaskets, which are more likely to
>> fail.
>
> [TomO]
> Cool. Is there a somewhat reliable method of finding the 'leak',
  >>  snip  <<

   Yes, TomO, there is.  Borrow from Advance or Auto Zone or friend a
pressure tester.  It fastens onto radiator like a rad. cap.  You can then
hand pump it to raise the coolant pressure--if leak is external, you will
see it.  If it is internal, you should see it in the oil or coming from
tailpipe when you next start it.  If not external, *better* would be to
remove plugs and spin it over AFTER you have pressurized it and seen the h2o
level decrease right much--if getting into cylinders, the spinning over will
shoot coolant out the affected spark plug(s) hole(s).  If it comes out sp.
plug holes, you still need to determine whether leak is due to intake or
head gasket.  HTH, s
TomO - 14 Feb 2007 14:09 GMT
>>> Yup, I was going to suggest the intake gaskets, which are more likely to
>>> fail.
[quoted text clipped - 13 lines]
> plug holes, you still need to determine whether leak is due to intake or
> head gasket.  HTH, s

[TomO]
Thanks, I understand that. I have already determined that coolant is
getting into the oil and possibly into one or more cylinders. I was more
wondering about best methods of determining whether the leak is manifold
gaskets, head gaskets, cracked block, etc.

Perhaps it's just visual inspection at this point?

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TomO

corning_d3 - 14 Feb 2007 00:48 GMT
The best bet is to remove the intake and inspect the gaskets. They're
plastic with injection-molded rubber. You'll be able to tell if it is
the intake gaskets leaking by inspecting the rubber. It can be
squished(overtorque), cut, GONE.. You'll know right away by inspecting
around the coolant passages in the gasket(the plastic usually breaks).
If both gaskets look good, you've already got the intake out of the way
to get to the heads. Make sure to change the oil AFTER changing whatever
gasket has failed. Then change it again a week or so later to remove any
residue left behind..

EDIT: It wouldn't hurt to use some blue threadlock on the intake bolts
to prevent them from backing out and causing another leak.. Hey, it's
happened to me.

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corning_d3

http://www.automotiveforums.com

corning_d3 - 14 Feb 2007 12:32 GMT
If you have a head gasket leaking coolant into the cylinder(s), then
more than likely, your coolant would be a nasty brown color, and
pressure from compression should force coolant out of the radiator if
you were to start it with the cap off(Only do this when the engine has
cooled off!). At minimum you would see bubbles in the radiator. With
the vehicle only being 7 years old,  I doubt the head gaskets already
need replacing, unless it's been severely overheated.  That's not
something I've seen much on GM engines.  But intake gaskets are another
story..

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corning_d3

http://www.automotiveforums.com

TomO - 14 Feb 2007 14:14 GMT
> If you have a head gasket leaking coolant into the cylinder(s), then
> more than likely, your coolant would be a nasty brown color, and
[quoted text clipped - 5 lines]
> something I've seen much on GM engines.  But intake gaskets are another
> story..

[TomO]
I was thinking the same thing about compression showing up in the form of
bubbles or extra turbulence. I do believe now that the coolant is getting
into the oil. I hope to be able to remove the manifold this weekend and

I'll keep my fingers crossed that I can find a break in the gaskets. I
don't think I'll be able to pull the heads with the block still in this
vehicle. Damned minivan, the engine is located directly below the
dashboard!

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TomO

corning_d3 - 15 Feb 2007 00:48 GMT
They've got those 4.3's crammed in there, huh. I've had to do an intake
gasket job on one.. It wasn't fun, but it wasn't that bad either. I'd
hate to have to pull the heads...

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corning_d3

http://www.automotiveforums.com

Erik - 15 Feb 2007 22:22 GMT
> They've got those 4.3's crammed in there, huh. I've had to do an intake
> gasket job on one.. It wasn't fun, but it wasn't that bad either. I'd
> hate to have to pull the heads...

Just out of passing interest, my neighbor started loosing coolant out of
his 99 astro 4.3. Looking from below it was coming from the right rear
of the engine up high somewhere. We pulled the doghouse to find the RH
head gasket leaking water externally at the rear of the head. To make
matters worse, it dribbles on his starter too...

Astro engine access is a joke.

Erik
 
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