> >> > I have a 91 Camry LE with 190k miles. I have had problems with
> >> > fairly high hydrocarbon levels when taking my emissions testing in
[quoted text clipped - 15 lines]
>
> What causes coil breakdown? Simple age, or abuse/neglect of some sort?
>> What causes coil breakdown? Simple age, or abuse/neglect of some
>> sort?
>
> Worn-open plugs or any other hard to jump gap will increase coil
> voltage. As you know, higher voltages tend to find their way out of
> insulation.
I thought it was just heat that did that. A question then: Is it the
high voltage itself, or the heat generated by that high voltage that
leads to current leaking past the coil's insulation?
Over time excessive voltage, collapsing millions of
> cycles, will destroy a coil. In the case of the Toyota IIa
> distributors, the coil is a comparatively high failure item -
> especially- in 3S and 5S engines. At 10 years of age I expect a 3S or
> 5S coil to fail.
And everybody laughs at me because I advocate replacing the secondary
components every five years, plugs every two.
> I just had one in the other day that threw me for a loop, because I
> kept finding bad secondary components in my order of testing this no-
[quoted text clipped - 7 lines]
> across all cylinders as a result of the incomplete combustion of a
> proper fuel mixture.
Thanks very much. Great info for a non-tech like me.

Signature
Tegger
Comboverfish - 27 Feb 2007 05:41 GMT
> > Worn-open plugs or any other hard to jump gap will increase coil
> > voltage. As you know, higher voltages tend to find their way out of
[quoted text clipped - 3 lines]
> high voltage itself, or the heat generated by that high voltage that
> leads to current leaking past the coil's insulation?
I assume that heat is the base cause of failure. A particularly bad
secondary component will often look "burned" in one area from
unintended arcing to ground (insulation failure or too high firing
voltage).
> And everybody laughs at me because I advocate replacing the secondary
> components every five years, plugs every two.
If everybody was your friend, then they wouldn't laugh at you for what
you really believe in. I think you should find other friends.
> Thanks very much. Great info for a non-tech like me.
No problem!
Toyota MDT in MO
Hachiroku ハチロク - 16 Mar 2007 21:46 GMT
>> I thought it was just heat that did that. A question then: Is it the
>> high voltage itself, or the heat generated by that high voltage that
[quoted text clipped - 3 lines]
> secondary component will often look "burned" in one area from unintended
> arcing to ground (insulation failure or too high firing voltage).
Yeah, the top of the inside of the Distr. Cap looked like a bomb had been
set of in there! Wish me luck; it isn't hard reaplcing the igniter, just
$$$ if the one from the Celica isn't right...
And if I can't find it...
jim - 27 Feb 2007 13:13 GMT
> >> What causes coil breakdown? Simple age, or abuse/neglect of some
> >> sort?
[quoted text clipped - 6 lines]
> high voltage itself, or the heat generated by that high voltage that
> leads to current leaking past the coil's insulation?
What "heat" are you referring to? Worn out plugs and/or plug wires that
cause the secondary to go to a higher voltage before spark discharge
probably don't directly cause the coil o get any hotter. But if arcing
occurs (somewhere in the secondary other than at the spark plug) then
obviously heat plays a role in the breakdown of the insulation that is
breached by the arcing. If the secondary arcs somewhere thru the
insulation it increases the chance it will happen again in the same spot
because of that breakdown of the insulation.
However, I doubt this is the OP's problem. He said the vehicle has 190K
and apparently the problem with high HC emissions has been going on for
some time. My guess would be that the engine burns some oil. If that is
the case setting the spark plug gaps a little wider than the recommended
may actually help with his problem.
-jim
> Over time excessive voltage, collapsing millions of
> > cycles, will destroy a coil. In the case of the Toyota IIa
[quoted text clipped - 21 lines]
> --
> Tegger
>> I wouldn't have thought of coil breakdown.
>>
[quoted text clipped - 6 lines]
> comparatively high failure item - especially- in 3S and 5S engines. At 10
> years of age I expect a 3S or 5S coil to fail.
Well, let's see what happens.
My '88 Supra didn't pass emissions but I knew the plugs and wires were
bad. Shoot, you could see the deterioration of the plug wires.
This winter with it parked safely in the garage I did the nasty job of
yanking the intake, etc and replacing with NGK wires and NGK plugs.
The plugs were horrendous: 4 N-D U-Groove coppers, one N-D Platinum and
one NGK Platinum. The oldest one was right under the intake, the next
oldest was in cyl 4 and the newer U-Grooves were in 1-2-5-6. The gap was
.080, max 'spec' for the car, but no oil on them. I also replaced the
leaking exhaust VCG and the intake too.
So, if it doesn't pass this time I'll take a look at the igniter. I think
I have one from a 22RE Celica that looked similar if I need to replace it.