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Car Forum / Driving, Maintenance, Tuning / Maintenance and Repair / March 2007

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Bumpers on midsize cars are ineffective

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simple_language@yahoo.com - 02 Mar 2007 00:09 GMT
http://www.msnbc.msn.com/id/17401839/
ray - 02 Mar 2007 02:36 GMT
> http://www.msnbc.msn.com/id/17401839/

"Serious injuries are uncommon in low-speed crashes, and the institute’s
bumper tests did not assess passenger safety."

the tests were done at 6mph.  How can you be injured at 6mph, other than
spilling your coffee?  (that's 8.8 feet per second.  You probably land
harder if you miss a step on the stairs.)

That said, $1400+ to fix a 6 mph accident is pretty insane.
HLS@nospam.nix - 02 Mar 2007 13:04 GMT
> > http://www.msnbc.msn.com/id/17401839/
>
[quoted text clipped - 6 lines]
>
> That said, $1400+ to fix a 6 mph accident is pretty insane.

They showed and old Escort going through the same type of test and the
damage
was $86.

Wonder what that means?
Tegger - 02 Mar 2007 14:01 GMT
>> > http://www.msnbc.msn.com/id/17401839/
>>
[quoted text clipped - 12 lines]
>
> Wonder what that means?

This video is stupid and misleading.

The current US impact standard calls for bumpers to be tested at
TWO-AND-A-HALF miles per hour, not SIX. Why would these crooks test
bumpers at a speed they were never meant to absorb?

Even the original 1973 standard (lobbied for by the same insurance
institute that's complaining now) never went above FIVE mph.

Notice they never said what "standard" the bumpers were made to? They
simply quote the automakers defensively saying that their bumpers "meet
the standard" without saying what the "standard" was.

The Escort in question had plain-steel 5mph bumpers. $86? I wonder about
that. Did they source the hydraulic cylinders from a wreckers and not
count labor costs? Did they just live with a bent bumper bar? They don't
say. In any modern bumper, most of the repair cost for the actual bumper
would have been in replacing and painting the bumper skin covering the
rebar.

And did you notice the Escort didn't submarine under the impact bar?
Most all the others did. Most of the expensive damage wasn't from the
bumper repair, but from damage to the hood, cooling system, rad support,
fenders and lighting. All resulting from underriding the beam. There are
bumper-height standards the automakers have to meet. I'd like to know
why the underriding.

Did you know the United States and Canada are the only countries in the
world with bumper impact standards?

A final, hilarious irony: The video starts with an ad for the Honda
CR-V, which, since it's a light truck, DOES NOT HAVE TO MEET ANY BUMPER
STANDARDS AT ALL! What a joke. F-U, MSNBC.

Signature

Tegger

Brent P - 02 Mar 2007 14:49 GMT
> The Escort in question had plain-steel 5mph bumpers. $86? I wonder about
> that. Did they source the hydraulic cylinders from a wreckers and not
> count labor costs? Did they just live with a bent bumper bar? They don't
> say. In any modern bumper, most of the repair cost for the actual bumper
> would have been in replacing and painting the bumper skin covering the
> rebar.

On cars of that vintage there are hydraulic cylinders that are supposed
to be replaced with every bump but generally are servicable as is if the
bumper is hit square. They hit the bumper square which is, now that I
look at the video the biggest part of how the the insurance institute for
higher surcharges has once again skewed a test for much more dramatic
results and has to do with your question below.

> And did you notice the Escort didn't submarine under the impact bar?
> Most all the others did. Most of the expensive damage wasn't from the
> bumper repair, but from damage to the hood, cooling system, rad support,
> fenders and lighting. All resulting from underriding the beam. There are
> bumper-height standards the automakers have to meet. I'd like to know
> why the underriding.

The underriding is clearly due to the location the bar being crashed into
relative to modern car bumpers. The bar appears to be set at the height
of the top of large 74-80something bumpers. The bar is also rather narrow
in width from top to bottom. It actually looks a bit smaller than the '81
escort's. There is another thing, lots of space under the test bar, where
on anything but a truck, this wouldn't be.

Trouble is, todays cars don't have squared off bumpers, so what happens
is that the bumper hits the bar but because of the shape of the bar and
the bumper, the bar runs along the surface of the bumper cover and
smashes into the head lamps as there is space under the test bar for the
bumper of the car to go.

All the cars would have done significantly better if they were bumped
into each other instead of a test bar with geometery that favored the
older style bumpers. There would not have been any under-riding.

The test if anything, shows the difference when rear ending a box truck
or similar large vehicle with an overhanging fixed heavy steel bumper at
the high end of passenger car bumper height.

The test was IMO designed to get the results it did. Having an '81 escort
on hand to compare pretty much seals that.
Scott Dorsey - 02 Mar 2007 14:55 GMT
>The test was IMO designed to get the results it did. Having an '81 escort
>on hand to compare pretty much seals that.

Yes, but do you have a good cylinder head on it?  Everybody has an '81
Escort... hardly anybody has one that actually runs...
--scott

Signature

"C'est un Nagra.  C'est suisse, et tres, tres precis."

Tegger - 02 Mar 2007 16:18 GMT
> All the cars would have done significantly better if they were bumped
> into each other instead of a test bar with geometery that favored the
> older style bumpers. There would not have been any under-riding.

With the brakes not having been applied, correct. But most collisions
involve at least one of the participants jumping on the brakes at the last
second. Seems to me the bumper would have to be a good two feet high to
make sure it never underrode anything.

> The test if anything, shows the difference when rear ending a box
> truck or similar large vehicle with an overhanging fixed heavy steel
> bumper at the high end of passenger car bumper height.
>
> The test was IMO designed to get the results it did. Having an '81
> escort on hand to compare pretty much seals that.

Apples and oranges indeed.

This video is a political tool.

Signature

Tegger

Brent P - 02 Mar 2007 17:11 GMT
> tetraethylleadREMOVETHIS@yahoo.com (Brent P) wrote in

>> All the cars would have done significantly better if they were bumped
>> into each other instead of a test bar with geometery that favored the
>> older style bumpers. There would not have been any under-riding.

> With the brakes not having been applied, correct. But most collisions
> involve at least one of the participants jumping on the brakes at the last
> second. Seems to me the bumper would have to be a good two feet high to
> make sure it never underrode anything.

Had they added brake dive the escort would have had it's grill and
headlamps smashed too.

The test was supposed to be parking lot type bumps I guess
Tegger - 02 Mar 2007 18:19 GMT
>> tetraethylleadREMOVETHIS@yahoo.com (Brent P) wrote in
>
[quoted text clipped - 12 lines]
>  
> The test was supposed to be parking lot type bumps I guess

Well, even then I wonder. Do you go 6mph into a parking spot?

If you're going 6mph, you're probably in the alley between rows of cars, so
the big danger is T-boning somebody pulling out, or backing into somebody
going past. Either way, bumper damage is not going to be significant
compared to other body damage in those cases.

I once watched circa-1980 Chev Caprice back into a lamp post. He was going
quite slowly (backing out of a parking spot), but still the impact from
hitting the post was enough to deform the bumper and body structure such as
to make the trunk lid pop open. And this was with 5mph bumpers.

The Insurance Institute's tests and MSNBC's video remind me of the
"60 Minutes" scam on the Audi 5000. Or ABC's "exploding truck" lies.
Remember them? Everything was made-up, and made-up to seem as bad as
possible.

Signature

Tegger

Brent P - 02 Mar 2007 18:57 GMT
> The Insurance Institute's tests and MSNBC's video remind me of the
> "60 Minutes" scam on the Audi 5000. Or ABC's "exploding truck" lies.
> Remember them? Everything was made-up, and made-up to seem as bad as
> possible.

NBC did the asploding GM pickups.  CBS also ran this scare story on old
mustangs with a drop in gas tank.... their poster boy was this teenager
who's '67ish mustang stalled on the interstate and instead of pulling on
to the shoulder the idiot STOPPED IN THE TRAFFIC LANE and got rear ended
by another idiot. The tank broke and a fire started. The kid got a minor
burn. CBS dug through nearly 4 decades of records and found out of the
millions of mustangs made on the roads for all those years, 70 had fires.
Talk about creating a story from nothing by cherry picking.

Then there is consumer distorts and the samuari and then they did a
repeat of it with some other SUV. Creating the results they wanted to get
the story.

The list just goes on and on.
Ray - 02 Mar 2007 19:55 GMT
>> The Insurance Institute's tests and MSNBC's video remind me of the
>> "60 Minutes" scam on the Audi 5000. Or ABC's "exploding truck" lies.
[quoted text clipped - 15 lines]
>
> The list just goes on and on.

well, duh.  What kind of boring story would it be if the headline was
"Crashing cars at 2.5mph results in no damage."
"Ford Escort worth more than $86 found!  So we trashed it."
Tegger - 02 Mar 2007 23:01 GMT
> "Ford Escort worth more than $86 found!  So we trashed it."

LOL

Signature

Tegger

Scott Dorsey - 02 Mar 2007 14:54 GMT
>The current US impact standard calls for bumpers to be tested at
>TWO-AND-A-HALF miles per hour, not SIX. Why would these crooks test
>bumpers at a speed they were never meant to absorb?

Because people do actually have accidents at higher speeds.  Therefore,
having bumpers tested at higher speeds, and probably designed to deal
with higher speeds, is a good idea.

>The Escort in question had plain-steel 5mph bumpers. $86? I wonder about
>that. Did they source the hydraulic cylinders from a wreckers and not
>count labor costs? Did they just live with a bent bumper bar? They don't
>say. In any modern bumper, most of the repair cost for the actual bumper
>would have been in replacing and painting the bumper skin covering the
>rebar.

I agree, $86 seems a little bit low.  But maybe they declared the Escort
totalled and $86 was considered the value of the vehicle.

>And did you notice the Escort didn't submarine under the impact bar?
>Most all the others did. Most of the expensive damage wasn't from the
>bumper repair, but from damage to the hood, cooling system, rad support,
>fenders and lighting. All resulting from underriding the beam. There are
>bumper-height standards the automakers have to meet. I'd like to know
>why the underriding.

Actually, there are no longer bumper-height standards, as of a year or two
ago, I believe.  I think that is shameful.  Welcome to the SUV Revolution.
--scott
Signature

"C'est un Nagra.  C'est suisse, et tres, tres precis."

Tegger - 02 Mar 2007 16:11 GMT
>>The current US impact standard calls for bumpers to be tested at
>>TWO-AND-A-HALF miles per hour, not SIX. Why would these crooks test
[quoted text clipped - 3 lines]
> Therefore, having bumpers tested at higher speeds, and probably
> designed to deal with higher speeds, is a good idea.

Yes, but for the Insurance Institute to lobby the government to have a 5mph
standard imposed, then test them at 1mph higher than that, that's
disingenuous to say the least.


> Actually, there are no longer bumper-height standards, as of a year or
> two ago, I believe.  I think that is shameful.  Welcome to the SUV
> Revolution. --scott

Surely the automakers didn't suddenly rush to the drawing board and drop
their bumpers immediately, did they? Don't you think the structures were
left over from when the standard was in force?

Signature

Tegger

HLS@nospam.nix - 02 Mar 2007 15:49 GMT
> <HLS@nospam.nix> wrote in

> And did you notice the Escort didn't submarine under the impact bar?
> Most all the others did.

That was exactly my take on it too, Tegger.  The submarining brought the
impact bar up into expensive country on the newer cars.
Tegger - 02 Mar 2007 16:13 GMT
<HLS@nospam.nix> wrote in news:gPXFh.2322$tv6.485
@newssvr19.news.prodigy.net:

>> <HLS@nospam.nix> wrote in
>
[quoted text clipped - 3 lines]
> That was exactly my take on it too, Tegger.  The submarining brought the
> impact bar up into expensive country on the newer cars.

And how many times have you seen rear-enders (even at very low speeds)
where the offending vehicle's front bumper was untouched, but everything
above that was crumpled beyond recognition? Nobody thought of what happens
when you brake just prior to collision, did they?

Signature

Tegger

Brent P - 02 Mar 2007 14:11 GMT
>> > http://www.msnbc.msn.com/id/17401839/
>>
[quoted text clipped - 12 lines]
>
> Wonder what that means?

Inflation. :)

Anyway, the difference is that instead of chrome plating the bumpers and
and hanging them so they stick out inches from the body work, the bumpers
are painted steel and live behind a decorative painted flexible cover
that is styled into the body work of the car. Also instead of cheap
sealed beams the headlamps are molded and styled into the bodywork.
Ray - 02 Mar 2007 19:47 GMT
>>> http://www.msnbc.msn.com/id/17401839/
>>>
[quoted text clipped - 12 lines]
>
> Wonder what that means?

That the escort was totalled.
;)

Seriously... ugly steel bumpers vs plastic bumpers.
Steve - 02 Mar 2007 20:40 GMT
>>That said, $1400+ to fix a 6 mph accident is pretty insane.
>
[quoted text clipped - 3 lines]
>
> Wonder what that means?

And I once bumped a '74 Dart into a concrete wall that hard (don't ask,
I was 17 at the time :-p) and the damage was $0. 74 was the first year
of true shock-absorbing bumpers on A-bodies. What does THAT mean? It
means that modern plastic-covered foam-filled "bumpers" are crap, and a
steel bumper mounted on true shock-absorbers is dramatically superior.
But it costs more to build and might burn another 1/1000th gallon of
fuel per trip to carry the extra weight. The fact that the current crap
costs the buyer insane money to repair after receiving damage doesn't
bother the manufacturer at all- they can sell it so long as it meets
minimum requirements.
HLS@nospam.nix - 02 Mar 2007 21:51 GMT
\

> And I once bumped a '74 Dart into a concrete wall that hard (don't ask,
> I was 17 at the time :-p) and the damage was $0. 74 was the first year
[quoted text clipped - 6 lines]
> bother the manufacturer at all- they can sell it so long as it meets
> minimum requirements

.> > Wonder what that means? ::: My comment was a little leading. Certainly
heavy steel
construction is likely to be more protective than plastic.  Plastic is great
for cheap
and light construction.   Some plastic can be used in helicopter rotor
blades, and football
helmets, and other tough applications.  But plastic grilles, radiators,
bumpers, etc
may not fall in the range of products that manufacturers would like to see
'bulletproof'.

Do manufacturers care if there is a ton of damage to a car, and more cars
may be
totaled due to relatively minor wrecks?  I feel that as long as the person
in the
wreck survives, and liability lawsuits are not raining down on the
manufacturers,
they might well profit by 'disposable' cars.
Brent P - 02 Mar 2007 22:54 GMT
> And I once bumped a '74 Dart into a concrete wall that hard (don't ask,
> I was 17 at the time :-p) and the damage was $0. 74 was the first year
> of true shock-absorbing bumpers on A-bodies.

The chrome or rubber trim had to be at least scrached up :)

> What does THAT mean? It
> means that modern plastic-covered foam-filled "bumpers" are crap, and a
> steel bumper mounted on true shock-absorbers is dramatically superior.
> But it costs more to build and might burn another 1/1000th gallon of
> fuel per trip to carry the extra weight.

That's what happens with conflicting regulations. Don't forget the
environmental impact of chrome plating.

>  The fact that the current crap
> costs the buyer insane money to repair after receiving damage doesn't
> bother the manufacturer at all- they can sell it so long as it meets
> minimum requirements.

Actually I've found the bumper systems themselves to be decent
performance wise, it's the refinishing costs of the painted cover.
Scratched chrome? Just buff it, it will look ok. The same thing that
scratches the chrome causes ugly gouges in the paint. Not to mention that
the paint doesn't always flex that well and cracks. It's all in the
cosmetics.

Somehow though I don't think it comes down to manufacturers being
'cheap', but rather that big chromed bumpers have long since gone out of
style. It's really more of a question of style vs. performance.
Steve - 05 Mar 2007 14:53 GMT
>>And I once bumped a '74 Dart into a concrete wall that hard (don't ask,
>>I was 17 at the time :-p) and the damage was $0. 74 was the first year
[quoted text clipped - 18 lines]
> Actually I've found the bumper systems themselves to be decent
> performance wise, it's the refinishing costs of the painted cover.

I don't call that decent performance, since to me "performance" includes
 SURVIVING the 5 mph impact without damage, because those kinds of
impacts are almost inevitable over the life of a car. Sure, let it
disintigrate and save the driver's life in a faster impact- no argument
there. Screw the car, save my family. But in a 5-mph fender-bender with
a concrete pole in a parking lot? That shouldn't cost ANYBODY $1000 when
you can clearly make bumpers that WILL protect AND survive without damage.

> Somehow though I don't think it comes down to manufacturers being
> 'cheap', but rather that big chromed bumpers have long since gone out of
> style. It's really more of a question of style vs. performance.

I suspect its more about the hazardous chemical disposal costs of large
metal chroming facilities. Big chrome bumpers look FAR nicer than
painted plastic. The new Charger would be beautiful with chrome bumpers,
but it aint gonna happen.
Ray - 05 Mar 2007 16:46 GMT
> I don't call that decent performance, since to me "performance" includes
>  SURVIVING the 5 mph impact without damage, because those kinds of
[quoted text clipped - 3 lines]
> a concrete pole in a parking lot? That shouldn't cost ANYBODY $1000 when
> you can clearly make bumpers that WILL protect AND survive without damage.

you whack into stuff on a regular basis?  Maybe you need to learn to
park.  I prefer to drive as if my bumpers were made from gold plated
kleenex.  My insurance company and my wallet thank me.

And before you think I'm some old fart, my summer car is a Trans Am with
a weak clutch caused by excessive nitrous usage...
:)
Steve - 07 Mar 2007 04:14 GMT
>> I don't call that decent performance, since to me "performance"
>> includes  SURVIVING the 5 mph impact without damage, because those
[quoted text clipped - 6 lines]
>
> you whack into stuff on a regular basis?  

Uhhh... NOOOO. Doesn't say that anywhere up there, does it?

> Maybe you need to learn to
> park.  

Don't construct a strawman. That was never my implication. My
implication is that over the (hopefully) 20+ year life of almost any
vehicle, someone (maybe me, maybe my wife) is likely to either to back
into something gently or (more likely) some other vehicle is going to
bump it while its parked. That shouldn't result in a big repair bill. EVER.

>I prefer to drive as if my bumpers were made from gold plated
> kleenex.  My insurance company and my wallet thank me.

Your insurance company would save a lot more if 5 mph bumpers survived 5
mph bumps WITHOUT DAMAGE, as they used to do in 1974.

> And before you think I'm some old fart, my summer car is a Trans Am with
> a weak clutch caused by excessive nitrous usage...
> :)

Well, I *AM* an old fart (though I drive too fast and love barking the
tires with a big-block v8), and I don't like MY insurance rates being
inflated by pathetic bumpers that meet minimum specs and nothing more.
Ray - 08 Mar 2007 23:03 GMT
>>> I don't call that decent performance, since to me "performance"
>>> includes  SURVIVING the 5 mph impact without damage, because those
[quoted text clipped - 8 lines]
>
> Uhhh... NOOOO. Doesn't say that anywhere up there, does it?

Have you actually whapped anything at 5-8mph?  It's actually a good
sized tap. You imply that it's inevitable that someone will hit
something over the life of the car - that's why I implied you need to
learn to park (or to drive.)  I just feel that you shouldn't be hitting
anything on any kind of basis with a car.  Now, the reality is is it's
like bumper cars out there, so I'm not sure what the real solution is.
I do know that testing cars at speeds that aren't required by the
standard is both interesting and yet somewhat "dramatizing."

> Your insurance company would save a lot more if 5 mph bumpers survived 5
> mph bumps WITHOUT DAMAGE, as they used to do in 1974.
But those things are so damn ugly.  My dirt car is a 76 Camaro with
those big ugly bumpers - they can take a 30mph whack and all it needs is
a fresh coat of paint.  Don't ask me how I know this. ;)

> Well, I *AM* an old fart (though I drive too fast and love barking the
> tires with a big-block v8), and I don't like MY insurance rates being
> inflated by pathetic bumpers that meet minimum specs and nothing more.

Complain to the car company?  BUT... better bumper = more $ to design
and build.  You pay upfront, or you pay when you hit something.

PS - what kind of big block you own?  I'm a car guy. :)

Ray
Steve - 08 Mar 2007 23:27 GMT
>> Well, I *AM* an old fart (though I drive too fast and love barking the
>> tires with a big-block v8), and I don't like MY insurance rates being
>> inflated by pathetic bumpers that meet minimum specs and nothing more.
>
> Complain to the car company?

I have. By driving my 30 year old cars instead of buying new ones.

;-)

> PS - what kind of big block you own?  I'm a car guy. :)

Two 440s- A stock Magnum in a '69 Coronet R/T, and an "almost clone" of
a Magnum built in a 1972 block and installed in a '66 Polara. I say
"almost" clone because it has the same CR, same cam, etc. but has Keith
Black HE short-skirt pistons and a few other modern goodies. I still
have the original 383 that came out of the Polara, one of these days I
may rebuild it (it still ran at 280,000 miles when I removed it, but it
was getting tired.) I really like the old 383s.
Brent P - 05 Mar 2007 18:00 GMT
> I don't call that decent performance, since to me "performance" includes
>   SURVIVING the 5 mph impact without damage, because those kinds of
[quoted text clipped - 3 lines]
> a concrete pole in a parking lot? That shouldn't cost ANYBODY $1000 when
> you can clearly make bumpers that WILL protect AND survive without damage.

The chrome on the on the old bumpers does get scratched if bumped into
things. I've seen many a car of that vintage with such damage. It's just
that a scratch on a chrome plated bumper is much less visible than on a
painted flexible bumper cover. Both often are buffable to make the
light damage nearly invisible.

>> Somehow though I don't think it comes down to manufacturers being
>> 'cheap', but rather that big chromed bumpers have long since gone out of
>> style. It's really more of a question of style vs. performance.

> I suspect its more about the hazardous chemical disposal costs of large
> metal chroming facilities. Big chrome bumpers look FAR nicer than
> painted plastic. The new Charger would be beautiful with chrome bumpers,
> but it aint gonna happen.

Industrial designers aren't likely to embrace chrome. When you see chrome
bumpers on the show cars but not the production ones, then it's cost and
regs. If they aren't on the show cars, it's style for not having them on
the production models.
 
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