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Car Forum / Driving, Maintenance, Tuning / Maintenance and Repair / March 2007

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A/C expansion valve

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Art - 22 Mar 2007 02:04 GMT
I have a 95 Camry with a sick air conditioner. Blows cold for a while
and then warm.
The low side pumps down to a hard vacuum. The high side is at 90psi.
The receiver outlet is not cold, so I don't think it's blocked.

All that's left is the expansion valve, I think.

Seems like a strange failure mode--is this typical?

TIA, Art
Don - 22 Mar 2007 03:39 GMT
>I have a 95 Camry with a sick air conditioner. Blows cold for a while
>and then warm.
>The low side pumps down to a hard vacuum. The high side is at 90psi.
>The receiver outlet is not cold, so I don't think it's blocked.
>
>All that's left is the expansion valve,

Or low charge.  Have you checked that?
Could also be moisture in the system -- freezes at the valve.
Could be valve.
Nothing strange about any of the above.

Don
www.donsautomotuive.com

>I think.  Seems like a strange failure mode--is this typical?
>
>TIA, Art
Art - 22 Mar 2007 06:01 GMT
> >I have a 95 Camry with a sick air conditioner. Blows cold for a while
> >and then warm.
[quoted text clipped - 13 lines]
>
> >TIA, Art

I don't see how low charge would result in low side vacuum that
persists for many minutes after engine off.
Moisture could be a possibility, but the system has never been opened
up and still has about 60psi at rest on both high and low sides. I
don't see how moisture could get in.
I still like the valve but, since I've never played with one, I don't
know if the failure mode is open or closed. I'd think open, but that's
just a guess.
Thanks for the response. Art
Ashton Crusher - 22 Mar 2007 07:27 GMT
>I have a 95 Camry with a sick air conditioner. Blows cold for a while
>and then warm.
[quoted text clipped - 6 lines]
>
>TIA, Art

Are you sure this thing even uses an expansion valve.  Seems like most
stuff these days uses an orifice tube with low pressure cycling for
temp control.  What you describe sometimes happens with low freon
charge because it lets the evap coil freeze up and the air starts to
feel warmer.  It's also possible that the system is computer
controlled and the computer is messing up.
Art - 22 Mar 2007 23:18 GMT
> >I have a 95 Camry with a sick air conditioner. Blows cold for a while
> >and then warm.
[quoted text clipped - 13 lines]
> feel warmer.  It's also possible that the system is computer
> controlled and the computer is messing up.

Yep, it's got an expansion valve. It looks like an oblong block with a
diaphram on the end--no thermal probe. Nope, it's not computer
controlled.

I didn't think of the evap coil freezing up and I'm not clear how a
low charge would cause that. Can you expand on that idea?
Tks, Art
Harry Smith - 24 Mar 2007 04:30 GMT
> Yep, it's got an expansion valve. It looks like an oblong block with a
> diaphram on the end--no thermal probe. Nope, it's not computer
[quoted text clipped - 3 lines]
> low charge would cause that. Can you expand on that idea?
> Tks, Art

It's complicated.  When the overall pressure in the system is too low,
the compressor can suck too hard on the suction side.  Really, the
compressor can be thought of a pump that simply moves the refrigerant
through the system.  In the process it creates a low pressure on one
side and a high pressure on the other side.  At the high side, the
heat is removed in the condensor which allows the refrigerant to
condense to a liquid despite only a relatively small temperature
change.  This liquid is then stored in the drier unit, which acts like
a reservoir.  Finally it hits the expansion valve where it goes from
high pressure to low pressure and when it hits the evaporator it has a
chance to absorb heat which allows it to boil. It will boil at a low
temp because of the low pressure created on the suction side of the
pump (compressor).    This low pressure, low temp refrigerant absorbs
the heat from the passenger compartment and should in the process be
heated to around room temperature.

The amount of refrigerant in the system controls the overall pressure,
which in turn affects the temperatures at which the refrigerant will
boil and condense.  If the pressure is too low, the system will have
low temps where it should have relatively high temps, which can cause
ice to form in places you do not want, such as on the coils of the
evaporator.  If you see ice forming on your drier unit, it could mean
the refrigerant at this point is too cold (due to the low pressure).
No doubt I have simplified some things, but hopefully this flow
description will be helpful.

I hope I explained this correctly...

Peace,
Harry
Ashton Crusher - 25 Mar 2007 02:43 GMT
>> Yep, it's got an expansion valve. It looks like an oblong block with a
>> diaphram on the end--no thermal probe. Nope, it's not computer
[quoted text clipped - 34 lines]
>Peace,
>Harry

Another way to explain it is that the temp of the evap coil (the one
inside the car) will be approximately the same as the low side
pressure.  When the freon gets low it lets the system pressure get
lower then it's supposed to so instead of, say, 30 psi on the low side
with a 33 coil temp, the low side drops to 20 with a 24 degree coil
temp and the condensation water freezes and blocks the air flow.

I recall way back when people started putting aftermarket underdash AC
units in and the ones back then were allowed to run to fairly low
pressures when you set the temp control on full cold.  It was not at
all unusual for them to spit out little chunks of ice.
Harry Smith - 25 Mar 2007 18:04 GMT
> Another way to explain it is that the temp of the evap coil (the
one
> inside the car) will be approximately the same as the low side
> pressure.  When the freon gets low it lets the system pressure get
> lower then it's supposed to so instead of, say, 30 psi on the low side
> with a 33 coil temp, the low side drops to 20 with a 24 degree coil
> temp and the condensation water freezes and blocks the air flow.

That's a pretty good rule of thumb.  I'll have to remember it.

> I recall way back when people started putting aftermarket underdash AC
> units in and the ones back then were allowed to run to fairly low
> pressures when you set the temp control on full cold.  It was not at
> all unusual for them to spit out little chunks of ice.

I have such a system in a '74 Beetle I picked up last winter.  Come
summer I will be highly motivated to get the AC working.  The PO
scrapped the fresh air system and installed one piece windows.  Talk
about sweatbox...

Harry
 
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