In my 99 Taurus, I've noticed lately that the battery/alternator light
comes on when the engine goes over 3500 rpms. I've noticed no
problems other than the light coming on, but I was assuming that the
voltage was going too high so I avoided doing that.
So today I hooked up a multimeter and measured the voltage at the
cigarette lighter as I drove. Normally it's around 13.8 volts, which
is normal.
However, at 3000 rpms, the voltage dropped to about 12.5 volts. And
at 3500 rpms, it's at 11.8 volts. This is with the engine running,
driving down the road, A/C and lights off. Going back to 2500 rpms,
the voltage goes right back to 13.8 volts.
I was thinking that the voltage regulator on the alternator was
failing, but I'd expect the voltage to go too high when the RPMs went
up -- not too low. Any ideas?
And with the engine turned off, the voltage is about 12.8 volts -- as
expected for a mostly charged battery.

Signature
Doug McLaren, dougmc@frenzied.us
How much net work could a network work, if a network could net work?
N8N - 05 Apr 2007 22:12 GMT
On Apr 5, 3:58 pm, "Doug McLaren" <dougmc+usenet-20070...@frenzied.us>
wrote:
> In my 99 Taurus, I've noticed lately that the battery/alternator light
> comes on when the engine goes over 3500 rpms. I've noticed no
[quoted text clipped - 20 lines]
> Doug McLaren, dou...@frenzied.us
> How much net work could a network work, if a network could net work?
Any evidence of belt slippage? How tight does the belt feel?
Tensioner going bad, maybe?
nate
Rich - 05 Apr 2007 23:47 GMT
>In my 99 Taurus, I've noticed lately that the battery/alternator light
>comes on when the engine goes over 3500 rpms. I've noticed no
[quoted text clipped - 16 lines]
>And with the engine turned off, the voltage is about 12.8 volts -- as
>expected for a mostly charged battery.
I second the belt. The symptoms you describe are a classic belt slip
issue. Check the tensioner and replace the belt.
Bob Flumere - 06 Apr 2007 01:18 GMT
>>In my 99 Taurus, I've noticed lately that the battery/alternator light
>>comes on when the engine goes over 3500 rpms. I've noticed no
[quoted text clipped - 19 lines]
>I second the belt. The symptoms you describe are a classic belt slip
>issue. Check the tensioner and replace the belt.
Belt slipping most likely would not turn the warning lamp on
and the battery would be lower.
So... what you have going on there is:
A flying open circuit (centrifugal open) in the alternator rotor..
or running low on brushes..
Not that unusual a symptom.
Deal with it right away so that you don't do damage to any
solid state components (or end up w/a dead bat.)
Let us know what fixes it !!
Bob Flumere
rflumere@comcast.net
KG - 06 Apr 2007 13:05 GMT
>>In my 99 Taurus, I've noticed lately that the battery/alternator light
>>comes on when the engine goes over 3500 rpms. I've noticed no
[quoted text clipped - 19 lines]
>I second the belt. The symptoms you describe are a classic belt slip
>issue. Check the tensioner and replace the belt.
Belt possible, but I would bet on alternator brushes bouncing at higher rpm. How may miles on the
alt?
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Donald Lewis - 06 Apr 2007 00:29 GMT
>In my 99 Taurus, I've noticed lately that the battery/alternator light
>comes on when the engine goes over 3500 rpms. I've noticed no
[quoted text clipped - 3 lines]
>So today I hooked up a multimeter and measured the voltage at the
>cigarette lighter as I drove.
Better to measure it accross the battery.
> Normally it's around 13.8 volts, which
>is normal.
[quoted text clipped - 7 lines]
>failing, but I'd expect the voltage to go too high when the RPMs went
>up -- not too low.
Not necessarily at all.
> Any ideas?
Needs an alternator. Not uncommon for them to fail this way.
Possibly a rediculously loose belt, but it would probably be
screeching in that case.
GO 100% NEW! Rebuilt is junk. O'Reilly has 100% new for a reasonable
price.
Don
www.donsautomotive.com
>And with the engine turned off, the voltage is about 12.8 volts -- as
>expected for a mostly charged battery.
lugnut - 06 Apr 2007 02:42 GMT
>In my 99 Taurus, I've noticed lately that the battery/alternator light
>comes on when the engine goes over 3500 rpms. I've noticed no
[quoted text clipped - 16 lines]
>And with the engine turned off, the voltage is about 12.8 volts -- as
>expected for a mostly charged battery.
If the light is out and the voltage fine below 3500 and goes
to hell above 3500, I would suspect the brushes are shot.
and/or the slip rings are damaged. It is not likely that
anything less than an alternator rebuild or replacement will
correct the problem. If the belt is tight with the engine
stopped, it is not likely to loosen as the engine rpm rises.
The tensioner is designed such that it is on the slack side
of the belt system to maintain tension. I would be more
suspect of the drive belt system if this were happening at
low speed and getting worse at higher speeds, but yours
seems to be fine a low speeds.
Lugnut
Steve - 06 Apr 2007 19:41 GMT
> In my 99 Taurus, I've noticed lately that the battery/alternator light
> comes on when the engine goes over 3500 rpms. I've noticed no
[quoted text clipped - 13 lines]
> failing, but I'd expect the voltage to go too high when the RPMs went
> up -- not too low. Any ideas?
Probably an alternator mechanical problem- when its spinning fast the
rotor is distorting a little, or the windings on the rotor are broken
and the force causes it to stop making contact. Could also be an issue
with the slipring brushes chattering at higher speed if the sliprings
are getting worn.