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Car Forum / Driving, Maintenance, Tuning / Maintenance and Repair / May 2007

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Why are aluminum valve covers designed wrong?

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larry moe 'n curly - 30 Apr 2007 15:28 GMT
I mean why is the area around the filler cap lower than the rest of
the cover, allowing dirt to accumulate there and easily fall into the
engine if the cap is removed?
Mike Romain - 30 Apr 2007 17:04 GMT
> I mean why is the area around the filler cap lower than the rest of
> the cover, allowing dirt to accumulate there and easily fall into the
> engine if the cap is removed?

They call that 'planned obsolescence' at it's worst.  The more dirt that
can fall or get washed in by adding oil into your engine, the sooner it
up and dies.

Mike
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C. E. White - 30 Apr 2007 17:08 GMT
>I mean why is the area around the filler cap lower than the rest of
> the cover, allowing dirt to accumulate there and easily fall into
> the
> engine if the cap is removed?

Is it that hard to wipe the area off before you remove the cap? My
sister's Honda has a valve cover like that and I've never had any
problem with dirt falling in when I add oil. My other cars all have
stamped valve covers with raised fill tubes, but I don't really see
this as being a major issue. Just a little care would prevent any dirt
from entering the system.

Ed
larry moe 'n curly - 02 May 2007 03:37 GMT
> >I mean why is the area around the filler cap lower than the rest of
> > the cover, allowing dirt to accumulate there and easily fall into
[quoted text clipped - 6 lines]
> this as being a major issue. Just a little care would prevent any dirt
> from entering the system.

I'm careful with it, but I'm worried that garages won't be, and here
in Arizona I usually find grains of sand around the filler hole.
z - 02 May 2007 22:05 GMT
On Apr 30, 12:08 pm, "C. E. White" <cewhi...@removemindspring.com>
wrote:

> >I mean why is the area around the filler cap lower than the rest of
> > the cover, allowing dirt to accumulate there and easily fall into
[quoted text clipped - 9 lines]
>
> Ed

Yeah, but the Honda has a nice wide cap with lots of scallops for easy
gripping, so there's lots of space underneath for the grains to hide
where you can't wipe them off without sliding a folded paper towel or
something in there and flossing.
CraigFL - 30 Apr 2007 21:28 GMT
And don't forget the heads with the deeply recessed plug holes!

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CraigFL

http://www.automotiveforums.com

larry moe 'n curly - 02 May 2007 03:42 GMT
> And don't forget the heads with the deeply recessed plug holes!

At least with those I can loosen them a few turns and crank the engine
to blow out the crud (after first scrubbing out the holes).
cuhulin@webtv.net - 02 May 2007 16:27 GMT
I always use my air compressor before I remove any spark plugs.
Clean the recessed oil cap area as best you can before you take your
vehicle to a shop to have it worked on and ask them to use their air
compressor to remove whatever crud that might have gotten around that
area.
cuhulin
Marc Gerges - 03 May 2007 15:14 GMT
> I mean why is the area around the filler cap lower than the rest of
> the cover, allowing dirt to accumulate there and easily fall into the
> engine if the cap is removed?

It must have been more than 10 years ago since I last had to fill up oil
in an engine (except for a classic car).

So the thing is opened at regular oil change intervals, let that be 10
or 15 times during the engine life. The crud that may drop in there
goes reasonably straight to the oil pan. From there it's pumped right
away into the filter where it stops. So the only chance it has to damage
the engine is at the oil pump. Once.

If one were to plan obsolescence into an engine, there would be more
reliable approaches than this.

cu
 .\\arc
z - 03 May 2007 18:24 GMT
The crud that may drop in there
> goes reasonably straight to the oil pan.

I look straight down into the oil filler hole in my Honda, I see
rocker arms.
C. E. White - 03 May 2007 18:31 GMT
> The crud that may drop in there
>> goes reasonably straight to the oil pan.
>
> I look straight down into the oil filler hole in my Honda, I see
> rocker arms.

True but irrelevant. It is not likely that any minor crud that falls
in through the rocker arm oil filler will get into the wear surfaces.
It almost certainly will either get washed to the oil pan or just lay
in a crevice in the head. I wouldn't suggest pouring sand into the oil
filler, but I think you are over worrying.

Ed
z - 07 May 2007 16:18 GMT
On May 3, 1:31 pm, "C. E. White" <cewhi...@removemindspring.com>
wrote:

> > The crud that may drop in there
> >> goes reasonably straight to the oil pan.
[quoted text clipped - 9 lines]
>
> Ed

Yeah, I think you're probably right.
Roger Blake - 05 May 2007 16:13 GMT
> If one were to plan obsolescence into an engine, there would be more
> reliable approaches than this.

Indeed. I also can't fathom anyone complaining about aluminum
valve covers. Try living with the plastic valve cover on 1981-1986
AMC/Jeep six-cylinder engines for a while and you'll thank your
luck stars for aluminum.

Signature

 Roger Blake
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John S. - 06 May 2007 01:10 GMT
On Apr 30, 10:28 am, larry moe 'n curly <larrymoencu...@my-deja.com>
wrote:
> I mean why is the area around the filler cap lower than the rest of
> the cover, allowing dirt to accumulate there and easily fall into the
> engine if the cap is removed?

To answer your question, it's lower to reduce the chance of oil spills
running down the side of the engine.  Just wipe around the base of the
filler before opening.  Or open the cap very carefuly.  Simple
solution to a minor problem.
 
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