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Car Forum / Driving, Maintenance, Tuning / Maintenance and Repair / June 2007

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Possible to Improvise Rings and Head Gasket?

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Blake - 30 May 2007 05:43 GMT
Earlier this month, while doing smog-check maintenance, noticed that the oil
filler cap on my '89 Daihatsu Charade pops up and almost falls out when I
rev the engine from idle to 1500 rpm. Lots of smoke and oil spray.

Ok, so it's time for an overhaul. Not an insurmountable problem. I've done a
number of them. But this time something is different. I can't seem to find
the parts. Local dealers say they can't even order the parts. Best I've
turned up on-line is one dealer that can supply an oil pan gasket and
another that can supply a head gasket. No one lists the rings.

Of course, I'll keep looking for the proper parts, but as a back-up plan, I
was wondering . . .

Rings are rings, right? If I can identify another car that has the same bore
diameter (or slightly larger bore and file the ring ends to fit) and same
ring thickness, rings for that car should work. Am I overlooking something?

And what about improvising a head gasket. Is it at all possible to cut one
from sheet stock? What material would be best? McMaster Carr has an
impresive looking carbon fiber gasket material with stainless steel insert.
Or would soft copper be better?

Or maybe one of you can just recommend a parts dealer who can handle
hard-to-find parts. That would work too.

I'd appreciate your thoughts.
spamTHISbrp@yahoo.com - 30 May 2007 13:58 GMT
> Earlier this month, while doing smog-check maintenance, noticed that the oil
> filler cap on my '89 Daihatsu Charade pops up and almost falls out when I
[quoted text clipped - 22 lines]
>
> I'd appreciate your thoughts.

Just sticking in new rings and honing the cylinders might buy you some
time on the engine, if the cylinders don't really need a rebore
(badly, anyway).

The head gasket may be more of a sticking point. If I were to make one
myself, I'd probably go for soft copper sheet of about the right
thickness. I'm known to try some wacky solutions, but hey, its all
fun.

Maybe the way to do this is look at the later daihatsu offerings and
see if one of the newer engines is basically the same as your older
one.

Dave
Bob Urz - 30 May 2007 14:28 GMT
>>Earlier this month, while doing smog-check maintenance, noticed that the oil
>>filler cap on my '89 Daihatsu Charade pops up and almost falls out when I
[quoted text clipped - 37 lines]
>
> Dave

http://www.rockauto.com/catalog/x,carcode,1068027,parttype,5416,a,www.google.com
%20Search%20for%201992%20DAIHATSU


http://www.nissan-parts-at-partspool.co.uk/gateway/Manufacturers/Daihatsu/O.html

http://www.jccpiston.com/manufacturer/16780/16780.html

Bob
Blake - 31 May 2007 04:53 GMT
> http://www.rockauto.com/catalog/x,carcode,1068027,parttype,5416,a,www.google.com
%20Search%20for%201992%20DAIHATSU

>
[quoted text clipped - 3 lines]
>
> Bob

Thanks Bob,

I gather you couldn't find the rings either. At least as far as I could
tell, none of these links leads to them.

The second link seems typical of what frustrates me on the web these days.
It seems to be a big data base full of part numbers and no parts. I've spent
hours Googling for Daihatsu parts, and 99% + of the hits have no Daihatsu
parts whatsoever. The remaining 1% may have an oil filter or a spark plug,
but not much more.

Oh well.

- Total Privacy via Encryption =----
Blake - 31 May 2007 05:00 GMT
> Maybe the way to do this is look at the later daihatsu offerings and
> see if one of the newer engines is basically the same as your older
> one.
>
> Dave

The problem seems to be that Daihatsu pulled out of North America about 15
years ago, so the used parts just aren't there. Maybe mail order parts
dealers in the UK might be an option though.

Thanks!
Steve Austin - 31 May 2007 13:29 GMT
>> Maybe the way to do this is look at the later daihatsu offerings and
>> see if one of the newer engines is basically the same as your older
[quoted text clipped - 7 lines]
>
> Thanks!

The only thing worse than owning an orphaned car is owning an orphaned
car that's a POS.
Steve - 31 May 2007 16:24 GMT
> The only thing worse than owning an orphaned car

I never hear anyone complaining about owning a Packard, Duesenberg,
Cord, Auburn, Hudson, Studebaker, Plymouth, Oldsmobile, DeSoto, MG (OK,
MG owners complain but they're usually just complaining about Lucas
electricals)....

> is owning an orphaned  car that's a POS.

Therein lies the rub. ;-)
Scott Dorsey - 31 May 2007 19:17 GMT
>> The only thing worse than owning an orphaned car
>
[quoted text clipped - 6 lines]
>
>Therein lies the rub. ;-)

Thousands of Trabant owners and even Trabant track racers prove you
wrong.  Sometimes an orphaned POS has some charm in itself.
--scott

And there's SOMEONE in the area here with a Yugo that looks almost brand
new.  I pass him on the road now and then and always wave.
Signature

"C'est un Nagra.  C'est suisse, et tres, tres precis."

Nate Nagel - 31 May 2007 23:45 GMT
>>>The only thing worse than owning an orphaned car
>>
[quoted text clipped - 13 lines]
> And there's SOMEONE in the area here with a Yugo that looks almost brand
> new.  I pass him on the road now and then and always wave.

I want to take a Yugo and cram it full of FIAT go-fast parts.  I think
it would be a riot.  Of course, I've got several other automotive
projects that take priority at the moment...

nate

Signature

replace "roosters" with "cox" to reply.
http://members.cox.net/njnagel

Scott Dorsey - 01 Jun 2007 14:10 GMT
>> And there's SOMEONE in the area here with a Yugo that looks almost brand
>> new.  I pass him on the road now and then and always wave.
>
>I want to take a Yugo and cram it full of FIAT go-fast parts.  I think
>it would be a riot.  Of course, I've got several other automotive
>projects that take priority at the moment...

"The Yugo... it's like a Fiat, but not as reliable..."
-- Dr. Teschini

Signature

"C'est un Nagra.  C'est suisse, et tres, tres precis."

Nate Nagel - 31 May 2007 23:44 GMT
>> The only thing worse than owning an orphaned car
>
[quoted text clipped - 6 lines]
>
> Therein lies the rub. ;-)

Actually I used to own a '56 Studebaker Golden Hawk.  I *did* complain
about that car because it was a Studebaker body with a Packard engine
and transmission.  That combo was unique to that one year and model.  It
was fun when running, but whoo, better hope you don't break any "56J
only" parts.

It was, I assume, quite a bit more entertaining to drive than a Daihatsu
however.

nate

Signature

replace "roosters" with "cox" to reply.
http://members.cox.net/njnagel

spamTHISbrp@yahoo.com - 31 May 2007 14:12 GMT
> <spamTHIS...@yahoo.com> wrote in message
>
[quoted text clipped - 11 lines]
>
> Thanks!

Yes, UK was what I was thinking. Should have said so!

Dave
Steve W. - 31 May 2007 02:09 GMT
> Earlier this month, while doing smog-check maintenance, noticed that the oil
> filler cap on my '89 Daihatsu Charade pops up and almost falls out when I
[quoted text clipped - 22 lines]
>
> I'd appreciate your thoughts.

Which engine? The 1.0 or the 1.3?

Rock Auto shows gaskets for the 1.0.  BECK/ARNLEY Part # 0322833

Signature

Steve W.
Near Cooperstown, New York

Blake - 31 May 2007 04:30 GMT
> Blake wrote:> Which engine? The 1.0 or the 1.3?
>
> Rock Auto shows gaskets for the 1.0.  BECK/ARNLEY Part # 0322833

Mine is the 1.0L engine, so at least I can get a head gasket. $22 + $13
shipping makes me cringe, but . . .

Thanks for the pointer.
 
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