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Car Forum / Driving, Maintenance, Tuning / Maintenance and Repair / June 2007

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How airtight is a cylinder?

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dj_pelland@hotmail.com - 02 Jun 2007 02:38 GMT
In just a regular car engine, how airtight is each cylinder and about
how much force does it take to push the piston down?
Don Bruder - 02 Jun 2007 04:03 GMT
> In just a regular car engine, how airtight is each cylinder and about
> how much force does it take to push the piston down?

Airtight enough that a quick blast of pressure can make it move. Not
airtight enough to hold pressure for any significant length of time.

Valve leakage, however minor, and more importantly, ring leakage, which
is relatively major when considered over more than a second or two, will
bleed off any applied pressure in a few seconds, at most. (Ring leakage
is pretty huge when considered over a more than a few seconds - The end
gaps are wide open - it's just a matter of the pressure "traveling the
maze" to escape into the crankcase)

As far as the force needed to push a piston down, that's going to depend
partially on the specific type of engine, and partially on the exact
condition of the engine you're working with - different model engines
are inherently "tighter" or "looser" than others, and even between two
of the same model, the difference in the amount of wear and/or assembly
tolerances that were used in putting them together, the ambient
temperature, what brand/weight of oil is in them, and probably about a
bajillion other variables could have a major impact on how much force is
required to move a piston.

I would assume, from the way your question is phrased, that you're
thinking of something like zapping a charge of compressed air into a
cylinder (perhaps via the spark-plug hole?) to move the piston and
thereby turn the engine? Should work, so long as you don't expect the
cylinder to hold pressure for very long.

I've forgotten the brand/model, but a few *OLD* farm tractors used a
variation on that concept as their starting mechanism - Attach a device
containing what amounted to a blank 12 gauge shotgun shell, manually
turn the flywheel to a specific point, set choke, magneto, throttle,
etc, then snap the firing pin on the device, and it spun the engine over
for the start (hopefully...)  One running, you detached the device,
tucked it into its own little dedicated pocket next to the engine, and
went out to do the day's plowing/haying/whatever.

I've also worked with at least one older diesel front-end loader that
used compressed air to start in the same manner - run the (battery
powered - go figure!) compressor to pump up the tank, while it's pumping
up, use a heavily geared-down hand crank to rotate the engine until the
"PRIME" mark on the flywheel lines up with a pointer, squirt a shot of
ether (not too much, not too little - JUST RIGHT, or it won't fire!
there was a definite art to it!) into a dedicated gizmo on the side of
the engine, then use the crank to roll the engine more, until the
"START" mark on the flywheel lines up with another pointer. Once you had
all that done, and the compressor had shut off, you hit a dump-valve
that blasted the air into #1 (which, when the "START" mark was aligned
with the pointer, was just past TDC) through a dedicated port, which
spun the engine over fast enough to fire #3, which you had preloaded
with ether, and you were up and running - Usually... Unless it was
ungodly cold. Then, you might have to lather/rinse/repeat half a dozen
times, all the while with the foreman breathing down your neck and
griping about how long it was taking to get that damned loader running,
we're burnin' daylight, man...

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Kruse - 02 Jun 2007 07:18 GMT
> I've forgotten the brand/model, but a few *OLD* farm tractors used a
> variation on that concept as their starting mechanism - Attach a device
[quoted text clipped - 4 lines]
> tucked it into its own little dedicated pocket next to the engine, and
> went out to do the day's plowing/haying/whatever.

Farm tractors or WWII aircraft engines? Maybe both??
Don Bruder - 02 Jun 2007 16:02 GMT
> > I've forgotten the brand/model, but a few *OLD* farm tractors used a
> > variation on that concept as their starting mechanism - Attach a device
[quoted text clipped - 6 lines]
>
> Farm tractors or WWII aircraft engines? Maybe both??

Likely both, but I've never personally encountered the airplane like I
have the tractor. However, now that you bring it up, I'd bet the tractor
I was thinking of was an old Allis-Chalmers... Wouldn't surprise me in
the least to find that they swiped the starting technology from their
military engines to use on their civilian engines. Or vice-versa.

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Steve W. - 04 Jun 2007 16:57 GMT
>>> I've forgotten the brand/model, but a few *OLD* farm tractors used a
>>> variation on that concept as their starting mechanism - Attach a device
[quoted text clipped - 12 lines]
> the least to find that they swiped the starting technology from their
> military engines to use on their civilian engines. Or vice-versa.

The Major was a shotgun start tractor. It was actually a common starting
method for quite a range of equipment. From stationary engines to
aircraft. I collect engines and tractors and have worked on a lot of the
old stuff and I enjoy seeing all the different "break through"
technologies that are popping up and claiming to be "new".

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Steve W.
Near Cooperstown, New York

Proctologically Violated©® - 02 Jun 2007 15:05 GMT
Forget art--what a g-d PITA!!

I'm told that big diesel locomotives, and probably other large engines, used
compressed air to start them.
Altho the Q comes up:
Is the compressed air always injected into the cylinders, or just powering
an air-starter motor?
From your description, injecting air into the cylinders is quite the ordeal.
Indeed, the injectable pistons have to be at the right position!

Air makes sense, in that it reduces the instantaneous very high draw from a
battery.
Air starter motor would be best, I would think.
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>> In just a regular car engine, how airtight is each cylinder and about
>> how much force does it take to push the piston down?
[quoted text clipped - 52 lines]
> griping about how long it was taking to get that damned loader running,
> we're burnin' daylight, man...
aarcuda69062 - 02 Jun 2007 15:50 GMT
In article <tOe8i.12$cZ.10@newsfe12.lga>,
"Proctologically Violated©®"
<entropic3.14decay@optonline2.718.net> wrote:

> Forget art--what a g-d PITA!!
>
[quoted text clipped - 9 lines]
> battery.
> Air starter motor would be best, I would think.

Energy density.
Don Stauffer in Minnesota - 03 Jun 2007 19:24 GMT
> In article <tOe8i.12$cZ...@newsfe12.lga>,
>  "Proctologically Violated??"
[quoted text clipped - 15 lines]
>
> Energy density.

Compressed air starters were popular on some early cars before the
Kettering style electric starters took off.
Don Bruder - 03 Jun 2007 21:42 GMT
> > In article <tOe8i.12$cZ...@newsfe12.lga>,
> >  "Proctologically Violated??"
[quoted text clipped - 22 lines]
> Compressed air starters were popular on some early cars before the
> Kettering style electric starters took off.

???

I've always been under the impression that "Kettering" referred
specifically to a coil-and-breaker-points type ignition system, not a
starter?

Bendix is the name I associate more closely with electric starters.
(probably because most of them use a "bendix" to put the drive gear into
contact with the flywheel's ring gear)

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Tegger - 04 Jun 2007 12:04 GMT
>> Compressed air starters were popular on some early cars before the
>> Kettering style electric starters took off.
[quoted text clipped - 4 lines]
> specifically to a coil-and-breaker-points type ignition system, not a
> starter?

Charles F. Kettering was an inventor who devised the ignition system you
describe.

He was also the first man to successfully use a small, light electric
motor to start an auto engine. His "temporarily overloaded" small
electric motor design is used to this day in all cars.

> Bendix is the name I associate more closely with electric starters.
> (probably because most of them use a "bendix" to put the drive gear
> into contact with the flywheel's ring gear)

Vincent Bendix is associated with the starter drive design that bears
his name. This is a type of starter drive that brings the starter pinion
and the ring gear into contact with each other. Bendix attached that to
the existing Kettering-style starter.

Signature

Tegger

BeteNoir - 25 Jun 2007 06:07 GMT
The leakage of a cylinder will depend on how carefully it is built,
meaning how close are the clearances and tolerances of the cylinder,
piston, ring land clearances, valve seat sealing and sometimes,
sparkplug thread seal.

A properly prepared racing engine will show a leakdown value of about
2%. That is, when 100 psi is applied to the chamber, about 2 psi gets
away due to leakage. In a well worn production engine, the leakage
value could easily be in the range of 20-25%. A junk engine will show
40-50% leakage. A blown piston will show 100% leakage.

If a gas pressure of 100 lbs were applied to a 4 in piston, the
downward force would be about 1256 lbs. The applied force is simply
multiplied by the area of the piston. In a real engine, combustion
pressure can be much higher, perhaps as high as 300-400psi. But these
combustion pressures only last for about 20 crankshaft degrees and then
fall as the piston moves downward.

A high performance engine would have a BMEP of about 10-12 BAR, or
about 145-175 psi average for the entire cycle. Some race engines will
run a BMEP 0f 15-16 BAR, a turbocharged diesel about 24-28 BAR, and a
top fuel drag engine ???

Since the combustion pressure is generated very quickly, even a leaky
piston will still run (albiet poorly) because the gas does not have
time to get past the rings and piston skirt.

Signature

BeteNoir

http://www.automotiveforums.com

Don Stauffer in Minnesota - 25 Jun 2007 14:42 GMT
On Jun 25, 12:07 am, BeteNoir <BeteNoir.2sp...@no-mx.nodomain.com>
wrote:
> The leakage of a cylinder will depend on how carefully it is built,
> meaning how close are the clearances and tolerances of the cylinder,
[quoted text clipped - 26 lines]
> BeteNoir
> -
The race car mechanics I am familiar with set up a racing engine very
LOOSE.  The rationale is that it will be running hotter than a
production engine, so if you set it to production clearances it may
seize up when it gets to operating temperatures, so you need to set it
loose.  Thus, pressure measurements on a cold engine will be less than
(or, more leakdown) a stock, new, engine, and more like a well worn
stock engine.

The common description of the old Offy engines as sounding like a
threshing machine were very apt. It was set up with large clearances
and the cam tower used straight spur gears. Once warmed up and on the
track under competition it sounded fantastic, though.
Steve - 25 Jun 2007 18:58 GMT
> A properly prepared racing engine will show a leakdown value of about
> 2%. That is, when 100 psi is applied to the chamber, about 2 psi gets
> away due to leakage. In a well worn production engine, the leakage
> value could easily be in the range of 20-25%. A junk engine will show
> 40-50% leakage. A blown piston will show 100% leakage.

That whole paragraph makes absolutely NO sense. If you put 100 PSI of
air pressure into ANY piston engine cylinder, it will leak back to zero
over a few seconds of time. The difference between a well-sealed
cylinder and a worn out one will be in how LONG the pressure takes to
drop, not in how many PSI it drops!
Tegger - 25 Jun 2007 19:19 GMT
>> A properly prepared racing engine will show a leakdown value of about
>> 2%. That is, when 100 psi is applied to the chamber, about 2 psi gets
[quoted text clipped - 7 lines]
> cylinder and a worn out one will be in how LONG the pressure takes to
> drop, not in how many PSI it drops!

There is, after all, an air gap at the ends of each piston ring...

Signature

Tegger

cuhulin@webtv.net - 25 Jun 2007 20:24 GMT
I used to own an old one lunger cast iron engine that I bought at a junk
yard many years ago.The piston was froze up when I bought the engine.I
brought the engine home and I removed the spark plug and I poured some
motor oil in the engine and I waited a few weeks.The crankshaft still
wouldn't turn.Then I removed the cylinder head and I used a 2 x 4 and my
sledge hammer.That piston wouldn't budge at all.The next time I hauled
some junk to the junk yard, that engine went back to the junk yard too.
cuhulin
Steve Austin - 26 Jun 2007 00:35 GMT
>> A properly prepared racing engine will show a leakdown value of about
>> 2%. That is, when 100 psi is applied to the chamber, about 2 psi gets
[quoted text clipped - 7 lines]
> cylinder and a worn out one will be in how LONG the pressure takes to
> drop, not in how many PSI it drops!

He is writing about using a leakdown gauge.
Scott Dorsey - 26 Jun 2007 15:12 GMT
>A properly prepared racing engine will show a leakdown value of about
>2%. That is, when 100 psi is applied to the chamber, about 2 psi gets
>away due to leakage. In a well worn production engine, the leakage
>value could easily be in the range of 20-25%. A junk engine will show
>40-50% leakage. A blown piston will show 100% leakage.

After how many seconds?
--scott

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"C'est un Nagra.  C'est suisse, et tres, tres precis."

Steve - 04 Jun 2007 19:30 GMT
> I've always been under the impression that "Kettering" referred
> specifically to a coil-and-breaker-points type ignition system, not a
> starter?

Read up on Charles F. Kettering, you'll be amazed. He invented (among
other things) the electric starter, the breaker point ignition, and was
largely responsible for the original Oldsmobile "rocket" v8 engine. He
also was involved in the founding of what became Dayton Electric Company
(better known as Delco). And he was involved in medical research as
well, perfecting incubators for infants. He's the "Kettering" in the
Sloan-Kettering foundation.

> Bendix is the name I associate more closely with electric starters.

Bendix corp perfected one of the gear engagement mechanisms for electric
starters, and "Bendix drive" became a kind of generic term for starter
drive gear systems.
Proctologically Violated©® - 04 Jun 2007 22:22 GMT
>> I've always been under the impression that "Kettering" referred
>> specifically to a coil-and-breaker-points type ignition system, not a
[quoted text clipped - 7 lines]
> perfecting incubators for infants. He's the "Kettering" in the
> Sloan-Kettering foundation.

This Kettering guy musta been real bright--or manic.  :)

Is this Dayton the same as Grainger's Dayton?
I always thought Dayton was Grainger's "house brand".
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Mr. P.V.'d  (formerly Droll Troll), Yonkers, NY

Stop Corruption in Congress & Send the Ultimate Message:
Absolutely Vote, but NOT for a Democrat or a Republican.
Ending Corruption in Congress is the *Single Best Way*
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all d'numbuhs

>> Bendix is the name I associate more closely with electric starters.
>
> Bendix corp perfected one of the gear engagement mechanisms for electric
> starters, and "Bendix drive" became a kind of generic term for starter
> drive gear systems.
Steve - 05 Jun 2007 23:07 GMT
> This Kettering guy musta been real bright--or manic.  :)

Genius.

> Is this Dayton the same as Grainger's Dayton?
No, Delco became Delco way way back.
> I always thought Dayton was Grainger's "house brand".
I'm not sure of the history of Dayton (the motor company,) but I think
they're more than a Grainger "house" brand.
cuhulin@webtv.net - 05 Jun 2007 23:53 GMT
I own a Dayton Speedaire light weight portable air compressor.It is an
oiless rotary valve air compressor driven by an electric motor.I bought
it second hand from a guy about thirty years ago.I only used it to air
up the tires on my vehicles.I think the graphite vanes (I think they are
made of graphite) have worn down because now it will only pump up tires
to about thirty pounds air pressure.There is a slide lever valve thingy
on the air hose, but set wide open,it will only pump up to about thirty
pounds air pressure I wonder where I can buy some new vanes?
cuhulin
Proctologically Violated©® - 06 Jun 2007 01:04 GMT
I don't think those vanes are graphite, but some other hard material, not
entirely easy to come by.
I knew a guy who rebuilds those rotary-type compressors, used for the
compressed air in commercial #6 boilers, to atomize the spray of oil through
intricate nozzles.
I used to know the name of this compressor--it's very common in the oil
burner industry, used by the company Industrial Combustion on their "DE"
burner.
Makes a helluva racket.
Most boiler houses have a rebuild place for these compressors--they might be
able to hook you up with a rebuilder who can supply you with this material.

Didn't know SpeedAire was Dayton.
Their small horizontal piston/oil compressors are very good, cast iron
heads, surprisingly quiet.  Campbell Hausfield told me they make those heads
for Speedaire, as well as for the HD/Husky brand.
Iffin you want to go piston/oil.  :)
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------
Mr. P.V.'d  (formerly Droll Troll), Yonkers, NY

Stop Corruption in Congress & Send the Ultimate Message:
Absolutely Vote, but NOT for a Democrat or a Republican.
Ending Corruption in Congress is the *Single Best Way*
to Materially Improve Your Family's Life.
The Solution is so simple--and inexpensive!

entropic3.14decay at optonline2.718 dot net; remove pi and e to reply--ie,
all d'numbuhs

>I own a Dayton Speedaire light weight portable air compressor.It is an
> oiless rotary valve air compressor driven by an electric motor.I bought
[quoted text clipped - 5 lines]
> pounds air pressure I wonder where I can buy some new vanes?
> cuhulin
Dan_Thomas_nospam@yahoo.com - 08 Jun 2007 15:22 GMT
On Jun 5, 6:04 pm, "Proctologically Violated??"
<entropic3.14de...@optonline2.718.net> wrote:
> I don't think those vanes are graphite, but some other hard material, not
> entirely easy to come by.

       I bet it is graphite. The vacuum pumps on our aircraft have
graphite vanes in them.

          Dan
Proctologically Violated©® - 10 Jun 2007 16:55 GMT
Well, it's an awfully hard/tough graphite, then.  Hard to imagine it being
graphite.
But whatever it is, Industrial Combustion should be able to tell you who
makes those rotary (rebuildable) compressors.
Signature

------
Mr. P.V.'d  (formerly Droll Troll), Yonkers, NY

Stop Corruption in Congress & Send the Ultimate Message:
Absolutely Vote, but NOT for a Democrat or a Republican.
Ending Corruption in Congress is the *Single Best Way*
to Materially Improve Your Family's Life.
The Solution is so simple--and inexpensive!

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all d'numbuhs

On Jun 5, 6:04 pm, "Proctologically Violated©®"
<entropic3.14de...@optonline2.718.net> wrote:
> I don't think those vanes are graphite, but some other hard material, not
> entirely easy to come by.

       I bet it is graphite. The vacuum pumps on our aircraft have
graphite vanes in them.

          Dan
Tegger - 05 Jun 2007 01:49 GMT
>> I've always been under the impression that "Kettering" referred
>> specifically to a coil-and-breaker-points type ignition system, not a
[quoted text clipped - 5 lines]
> engine. He also was involved in the founding of what became Dayton
> Electric Company (better known as Delco).

Kettering personally (with a partner) founded Delco around 1908 after
leaving National Cash Register (NCR).

Quite a man.

> And he was involved in medical research as well, perfecting incubators
> for infants. He's the "Kettering" in the Sloan-Kettering foundation.
[quoted text clipped - 4 lines]
> electric starters, and "Bendix drive" became a kind of generic term
> for starter drive gear systems.

Prior to Bendix's invention (circa 1914), you had to step on a foot
pedal, which mechanically operated a linkage that both pivoted the
pinion into mesh with the ring gear and closed the electrical contacts
that put the starter motor into action.

Vincent Bendix's innovation replaced that foot power with a manually-
switched electromagnet.

-- Tegger
cuhulin@webtv.net - 03 Jun 2007 23:17 GMT
Depends on what kind of a cylinder/piston arrangement it is.About a week
or two ago, I saw a tv program about a guy who invented a new kind of a
pogo stick.It works on air pressure,will jump about thirty or more feet
high.Years before that, a guy in Wichita invented a ''spark plug'' pogo
stick.His prototype pogo stick used a piston and a spark plug from a
lawn mower.

Engines are just glorified air pumps anyway.Ignition, fuel, air and
compression.
cuhulin
z - 07 Jun 2007 21:38 GMT
On Jun 3, 6:17 pm, cuhu...@webtv.net wrote:
> Depends on what kind of a cylinder/piston arrangement it is.About a week
> or two ago, I saw a tv program about a guy who invented a new kind of a
> pogo stick.It works on air pressure,will jump about thirty or more feet
> high.Years before that, a guy in Wichita invented a ''spark plug'' pogo
> stick.His prototype pogo stick used a piston and a spark plug from a
> lawn mower.

Well, that'll take care of any future population explosion.

> Engines are just glorified air pumps anyway.Ignition, fuel, air and
> compression.
> cuhulin

I've seen people convert old flathead lawn mower engines into air
compressors.
Hell, I've seen people convert old flathead lawn mower engines into
jig saws.
cuhulin@webtv.net - 07 Jun 2007 22:52 GMT
I have seen articles in old magazines before about converting lawn mower
engines into jig saws, old style tredle sewing machines too.Look in the
June 2007 Popular Science or Popular Mechanics magazine and you will see
an article about a guy who converted a small one cylinder horizontal
shaft gas engine into a six stroke steam engine.The article says the
exhaust from the engine is so powerful it was blowing the paint off of
the ceiling.
cuhulin
Don Bruder - 02 Jun 2007 16:18 GMT
In article <tOe8i.12$cZ.10@newsfe12.lga>,
"Proctologically Violated(C)(R)" <entropic3.14decay@optonline2.718.net>
wrote:

> Forget art--what a g-d PITA!!
>
[quoted text clipped - 3 lines]
> Is the compressed air always injected into the cylinders, or just powering
> an air-starter motor?

I've seen another loader that used an air-powered "turbine" type gizmo
that otherwise worked the same as a more conventional electric starter.
It was definitely newer (probably at least 20 years newer) than the
"injected" kind I had to fight with.

> From your description, injecting air into the cylinders is quite the ordeal.

It could be on the loader I had to deal with! When it worked "as
planned" it wasn't bad - only took a minute or so to do the presetting,
plus the time to wait for the tank to pump up if needed. When it didn't
catch the first time, though, it was rather a pain.

> Indeed, the injectable pistons have to be at the right position!

That part wasn't really all that big a deal. "crank to here, spray
ether, crank to here". The tricky part was getting the ether-spray
amount right. Too little, and it didn't fire with enough "oomph" to
light the next cylinder, too much, and it didn't fire at all. Either
way, "try again"

> Air makes sense, in that it reduces the instantaneous very high draw from a
> battery.
> Air starter motor would be best, I would think.

Well, I'd assume that refinement came later.

(Then there's the fun of dealing with old rice-field Cats - pull some
shutters to open the exhaust, prime the carb on the gasoline pony motor,
wind up the starter (yes, wind-up, like a watch or a wind-up toy) of the
pony, get it running, give its exhaust time to warm up the head of the
main engine, make sure everything on the main (diesel) engine is set
correctly, engage the pony-to-main clutch, and hope the main catches,
close the exhaust shutters, shut down the pony...)

> >> In just a regular car engine, how airtight is each cylinder and about
> >> how much force does it take to push the piston down?
[quoted text clipped - 52 lines]
> > griping about how long it was taking to get that damned loader running,
> > we're burnin' daylight, man...

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Dyno - 02 Jun 2007 19:42 GMT
> Forget art--what a g-d PITA!!
>
[quoted text clipped - 9 lines]
> battery.
> Air starter motor would be best, I would think.
Here's a guess since I have seen air starters on semi's as well as
locomotives. For both semi's and trains the braking system relies on
compressed air for the braking system. Therefore both applications
already have an air compressor and storage vessel on board.

But, how is the compressed air used to spin up the engine? three
possibilities: introduce directly into the cylinders that are on their
induction or expansion strokes (need to know crank position to know
which one is where at startup), blast into intake manifold and have a
shutoff valve upstream to force the air through the intake valves, or
just have an air motor instead of the electrically driven starter motor.
  I'm betting it's either going to be options two or three; whichever
is cheaper to implement.
Harry Smith - 03 Jun 2007 01:03 GMT
On Jun 2, 8:05 am, "Proctologically Violated??"
<entropic3.14de...@optonline2.718.net> wrote:
> I'm told that big diesel locomotives, and probably other large engines, used
> compressed air to start them.
[quoted text clipped - 7 lines]
> battery.
> Air starter motor would be best, I would think.

On small and medium size marine diesel engines, compressed-air driven
starter motors are the norm.  The ones I'm familiar with use rotary
vane-type air motors powered by ship's service air (90-120psi).
Large, low-speed diesels (the ones used for main propulsion, think
three stories tall and as much as 100,000 hp or more) use high-
pressure air (on the order of 33 bar or almost 500psi) admitted
directly to the cylinders controlled either by a starting air
distributor (like an ignition distributor for air) or the engine can
actually have dedicated cam lobes that will operate air-start valves
when made to do so.  These systems have very large compressors and
tanks, as such engines are normally direct-reversing (to go backwards,
you run the engine backwards), so reversing the engine involves
stopping it and then starting it in the opposite direction.  While
maneuvering in port, this might have to be done several times in
fairly rapid order, thus necessating large reserves of compressed air.

Harry
Steve - 04 Jun 2007 19:22 GMT
> I'm told that big diesel locomotives, and probably other large engines, used
> compressed air to start them.

Diesel locomotives use electric starters for the most part, although
some use compressed air- GE locomotives use the generator that the
engine normally drives to generate power for the traction motors as a
motor. EMD locmotives use multiple large autmotive type starters on the
flywheel.

Diesel engines in ships almost always use compressed-air start, as do a
lot of big stationary engines- like generating plants and flood-control
pumping stations, etc. This is sorta the 1000-8000 horsepower class
engines.

> Altho the Q comes up:
> Is the compressed air always injected into the cylinders, or just powering
> an air-starter motor?

The latter in everything except the HUGE Sulzer-type diesels that are 3
stories tall and drive the prop shaft directly with no reduction gear. A
compressed air motor physically smaller than an electric motor of the
same power, and it doesn't overheat if the engine is "cranky" and won't
fire right off. I've heard a few ship diesels run the air reservoirs
completely empty before starting in cold weather, so the engineer had to
wait for the compressors to fill the tanks and try again. An electric
starter would have been a molten pile of metal after that kind of treatment.

> From your description, injecting air into the cylinders is quite the ordeal.
> Indeed, the injectable pistons have to be at the right position!

Yes, but that is done for the really, really big diesels. Its the only
practical method, and allows for finer control. Those engines actually
reverse direction when the ship needs reverse thrust, so the valve gear
is already complex to allow the engine to run backward when needed. Plus
the transition from "starting" to "running" is kinda gradual and allows
finer maneuvering control.
cuhulin@webtv.net - 04 Jun 2007 19:30 GMT
Back in the 1970s I read about (or maybe I saw it on tv) some diesel
engines used on fishing boats in England.They were old very simple
diesel engines with a dome shaped top on the engines.Before starting up
the engines with a rope pull, they used hand held blow torches to
preheat the cylinder area of the engines.
cuhulin
Steve W. - 05 Jun 2007 02:45 GMT
> Back in the 1970s I read about (or maybe I saw it on tv) some diesel
> engines used on fishing boats in England.They were old very simple
> diesel engines with a dome shaped top on the engines.Before starting up
> the engines with a rope pull, they used hand held blow torches to
> preheat the cylinder area of the engines.
> cuhulin

That is because they don't start very well.
There are a LOT of starting/ignition methods for engines. Hot tube, hot
bulb, preheated dome, glow plug, preheated chamber, gas start (switching
to diesel when warm) flame licker, wick start, high and low tension
ignitors, spark plugs are just a few off the top of my head. I've had at
least one of each.

Signature

Steve W.
Near Cooperstown, New York

z - 07 Jun 2007 21:36 GMT
> I've forgotten the brand/model, but a few *OLD* farm tractors used a
> variation on that concept as their starting mechanism - Attach a device
[quoted text clipped - 4 lines]
> tucked it into its own little dedicated pocket next to the engine, and
> went out to do the day's plowing/haying/whatever.

airplane engines used that all the time. much lighter than a starter
motor and battery, obviously. i also saw some random SF movie on TV
the other week with some big generator or some such which had a
cartridge starter.
Don Stauffer in Minnesota - 02 Jun 2007 15:46 GMT
On Jun 1, 8:38 pm, dj_pell...@hotmail.com wrote:
> In just a regular car engine, how airtight is each cylinder and about
> how much force does it take to push the piston down?

As another poster points out, leakage around rings is substantial.
However, the rings are designed in such a way that high pressure in
cylinder expands rings against piston wall, and forces ring down on
piston land.  So the leakage is actually less at combustion pressure
than if you just put a few psi in cylinder and measured leakdown.

BTW, look up the term "brake mean effective pressure" on google, and
see if you can find some values for a few modern engines. It will give
you some idea of the AVERAGE pressure during cycle.
Don Stauffer in Minnesota - 02 Jun 2007 15:46 GMT
On Jun 1, 8:38 pm, dj_pell...@hotmail.com wrote:
> In just a regular car engine, how airtight is each cylinder and about
> how much force does it take to push the piston down?

As another poster points out, leakage around rings is substantial.
However, the rings are designed in such a way that high pressure in
cylinder expands rings against piston wall, and forces ring down on
piston land.  So the leakage is actually less at combustion pressure
than if you just put a few psi in cylinder and measured leakdown.

BTW, look up the term "brake mean effective pressure" on google, and
see if you can find some values for a few modern engines. It will give
you some idea of the AVERAGE pressure during cycle.
 
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