The problem is not the rotor themselves being warped, but rather the
mating surface is not true. You should always have the rotors turned
while installed on the vehicle, this way you eliminate the
imperfections of the vehicle.

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Toolman5523
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> a)improper storage can lead to warped rotors.
>
> b) A lot of vehicles now require machining the rotors on the car, so
> turning them off the car and storing them is pointless because they'll
> still have to be machined on the car.
There probably isn't an on-car lathe in this little town. While on-car
machining may be the quickest way to a true disc, it is not necessarily
the only way.
Most mechanics, I would suspect, never clean the mating surfaces of the
disc to hub, nor do they check the thickness and runout. It takes time,
but more than that, I would guess that many dont recognize the need for
nor importance of doing it.
Old techniques are slow to die out.
ray - 04 Jun 2007 04:26 GMT
>> a)improper storage can lead to warped rotors.
>>
[quoted text clipped - 12 lines]
>
> Old techniques are slow to die out.
I was thinking about this, and is it because the tolerances for warped
rotors have gone down or ???
My big old american rustbucket beaters never had warped rotors. My
wife's Beretta warps them just sitting in the driveway.
I do sometimes question if new and improved really is new and improved,
and in this case, the "old way" of brake jobs seemed to have resulted in
a lot less problems with warped rotors.
Sometimes "old school" isn't so bad - it's hard to mess up something
that doesn't require precision. I liken it to the difference between
the drawing board (CAD screen) and the real world. On the computer
screen, your "dog-lick" engineering solution looks really sexy, but in
the real world, it fails miserably.
That said, I don't miss carbs. To me, FI is actually simpler to
understand and repair.
Ray
Toolman5523 - 04 Jun 2007 05:15 GMT
It all has to do with the elimination or asbestos pads. For years, we
as consumers were taught if we heard brake noise we have a problem.
That rule no longer applies with semi-metallic pads. In order to
combat the noise issue, manufactures are making the rotors out of
softer metal. Which in turn makes them more prone to warping. Just
compare rotors from a 04 f150 to a 71 f150.

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