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Car Forum / Driving, Maintenance, Tuning / Maintenance and Repair / July 2007

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Ping Comboverfish--A/C on Corolla Wagon, and horn...

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Proctologically Violated©® - 05 Jul 2007 13:42 GMT
Apropos of  Toyota MDT in MO's previous help in my A/C-electric Qs, here's
an update (and how I spent July 4th)  <g>:

The car is in fact a 91 toyota corolla DX wagon, altho the windshield
sticker says "SUBN".

Solved, but did not fix, the A/C problem.
It's indeed the low pressure switch, and indeed, the compressor is blowing
warm air.
Clearly low on refrigerant.   :(
Was hoping for a loose wire.   :(  :(

But your help made sleuthing this out very quick!  Bless you!

I'm assuming a shop will evacuate whatever refrigerant is in there, and
replace it with whatever is in use today.
After checking for leaks?
Take it to Toyota, or a decent local mechanic?
Assuming an easy fix on any leaks (hose mebbe), what should this cost,
$-wise, time-wise?

Remember the dangling wire from the non-working horn??
That's actually a small drain hose!!!!
Go figger.....

And here's the kicker:
The horn itself is good.
Found the horn/hazard fuse--good.
Found the horn relay (right next to this fuse):  no voltage in *any* of the
4 prong-slots for the relay.
Checked and rechecked, with someone leaning on the horn at the steering
wheel.

This suggests either a bad horn switch in the steering wheel, or a loose
wire somewhere.
Do horn switches in the steering wheel ever go bad?  Never heard of that
happening.
How would I continue sleuthing this problem??

If I knew what the color code was of the wires at the horn switch, I might
be able to see them under dash/wheel, check for voltage in, and then jump
the switch and check for voltage back to the relay, to at least rule out a
broken/burnt wire in the harness.
Or mebbe just find a disconnected wire somewhere at the wheel?

Any "quick fixes"--alternate horn switch??

Oh, one more thing about both of these problems:
It's been a while, but the owner says that one of these problems occurred
after a minor fender bender (not even a bent fender) OR visit to a shop, and
one after the car was towed to a shop for some other problem.
Not etched in stone, of course.
Another shop after that couldn't find the horn problem--probably did what I
did, and went no further.

Possible sabotage?
Hey, Sears was caught doing this...   :)

Thanks again
Signature

------
Mr. P.V.'d  (formerly Droll Troll), Yonkers, NY

Stop Corruption in Congress & Send the Ultimate Message:
Absolutely Vote, but NOT for a Democrat or a Republican.
Ending Corruption in Congress is the *Single Best Way*
to Materially Improve Your Family's Life.
The Solution is so simple--and inexpensive!

entropic3.14decay at optonline2.718 dot net; remove pi and e to reply--ie,
all d'numbuhs

Comboverfish - 06 Jul 2007 05:37 GMT
On Jul 5, 7:42 am, "Proctologically Violated??"
<entropic3.14de...@optonline2.718.net> wrote:

> The car is in fact a 91 toyota corolla DX wagon, altho the windshield
> sticker says "SUBN".

I didn't know that vehicles were ID'ed by their window stickers :^]

> Solved, but did not fix, the A/C problem.
> It's indeed the low pressure switch, and indeed, the compressor is blowing
> warm air.

Dual pressure switch.

> Clearly low on refrigerant.   :(

Well, that's far and away the most likely cause of no compressor
engagement.

> Was hoping for a loose wire.   :(  :(

Get favorable odds if you are going to bet on loose wire A/C failures
in the future.

> But your help made sleuthing this out very quick!  Bless you!

No problem.

> I'm assuming a shop will evacuate whatever refrigerant is in there, and
> replace it with whatever is in use today.

You can have them convert to R134a as the refrigerant is less
expensive than R-12, although the cost to retrofit will more than
offset the first time savings.  Future leaks will provide a "return on
investment".  Corollas of that era cool well after conversion - with
all original components (except drier).  A system flush aimed at oil
removal followed by replacement with Poly Ester oil would be
recommended.

> After checking for leaks?

There's no other correct way.

> Take it to Toyota, or a decent local mechanic?

Whom ever you feel comfortable with.  Ask friends and family.

> Assuming an easy fix on any leaks (hose mebbe), what should this cost,
> $-wise, time-wise?

Between $.01 and $infinity.  I find that A/C repair costs rarely
exceed three hours labor on those cars.  The only really expensive
part is the compressor.  They are really cheap to keep cool.

> Remember the dangling wire from the non-working horn??
> That's actually a small drain hose!!!!

Ok.

> And here's the kicker:
>  The horn itself is good.
[quoted text clipped - 5 lines]
> This suggests either a bad horn switch in the steering wheel, or a loose
> wire somewhere.

To me it suggests that there is a broken or corroded contact point
inside the underhood fusebox.  If you truly don't have power at any of
the horn relay terminals, then you have found the place to start
looking.  The 15 A Horn/Hazard fuse powers two of those four
terminals.  It's literally within two inches of the relay.  I'd look
somewhere in those two inches.  Unbolt the fuse box, turn it over as
best as possible and remove the back cover.  Follow the wires inside.
Maybe test those terminals once more to make sure they really are dead
before doing all of this.  Maybe test the fuse once more.

> Do horn switches in the steering wheel ever go bad?  Never heard of that
> happening.

Everything goes bad.

> Any "quick fixes"--alternate horn switch??

Nope, but I could fix it quickly.

> Another shop after that couldn't find the horn problem--probably did what I
> did, and went no further.

They either weren't paid to complete the job or they are incompetent.

> Possible sabotage?

Listen, all y'all, it's a sabotage!  Like that kind of sabotage?

> Hey, Sears was caught doing this...   :)

Speaking of incompetent...  Sears Automotive, that is.

Toyota MDT in MO
Proctologically Violated©® - 06 Jul 2007 14:32 GMT
OK, my next visit, I'll check that fuse block wiring--certainly easier than
trying to negotiate under the dash.
But if the fuse block don't yield results, I guess the dash/horn switch
would be the next effort.

Is the color coding for the wires going to the horn switch information that
is readily available?

Btw, Sears got caught doing this sh.t in *multiple states*, NY and NJ for
sure, and I think further west, mebbe CA.
Amazingly, doesn't seem to have hurt their business, at least not for long,
judging from the people I talk to who don't hesitate to bring their cars to
Sears.

Thanks again for your great help.
It was actually fun sleuthing the A/C problem, watching that center hub come
on when I jumped the pressure switch.
Almost felt like I knew what I was doing!  :)
Signature

------
Mr. P.V.'d  (formerly Droll Troll), Yonkers, NY

Stop Corruption in Congress & Send the Ultimate Message:
Absolutely Vote, but NOT for a Democrat or a Republican.
Ending Corruption in Congress is the *Single Best Way*
to Materially Improve Your Family's Life.
The Solution is so simple--and inexpensive!

entropic3.14decay at optonline2.718 dot net; remove pi and e to reply--ie,
all d'numbuhs

On Jul 5, 7:42 am, "Proctologically Violated©®"
<entropic3.14de...@optonline2.718.net> wrote:

> The car is in fact a 91 toyota corolla DX wagon, altho the windshield
> sticker says "SUBN".

I didn't know that vehicles were ID'ed by their window stickers :^]

> Solved, but did not fix, the A/C problem.
> It's indeed the low pressure switch, and indeed, the compressor is blowing
> warm air.

Dual pressure switch.

> Clearly low on refrigerant.   :(

Well, that's far and away the most likely cause of no compressor
engagement.

> Was hoping for a loose wire.   :(  :(

Get favorable odds if you are going to bet on loose wire A/C failures
in the future.

> But your help made sleuthing this out very quick!  Bless you!

No problem.

> I'm assuming a shop will evacuate whatever refrigerant is in there, and
> replace it with whatever is in use today.

You can have them convert to R134a as the refrigerant is less
expensive than R-12, although the cost to retrofit will more than
offset the first time savings.  Future leaks will provide a "return on
investment".  Corollas of that era cool well after conversion - with
all original components (except drier).  A system flush aimed at oil
removal followed by replacement with Poly Ester oil would be
recommended.

> After checking for leaks?

There's no other correct way.

> Take it to Toyota, or a decent local mechanic?

Whom ever you feel comfortable with.  Ask friends and family.

> Assuming an easy fix on any leaks (hose mebbe), what should this cost,
> $-wise, time-wise?

Between $.01 and $infinity.  I find that A/C repair costs rarely
exceed three hours labor on those cars.  The only really expensive
part is the compressor.  They are really cheap to keep cool.

> Remember the dangling wire from the non-working horn??
> That's actually a small drain hose!!!!

Ok.

> And here's the kicker:
>  The horn itself is good.
[quoted text clipped - 6 lines]
> This suggests either a bad horn switch in the steering wheel, or a loose
> wire somewhere.

To me it suggests that there is a broken or corroded contact point
inside the underhood fusebox.  If you truly don't have power at any of
the horn relay terminals, then you have found the place to start
looking.  The 15 A Horn/Hazard fuse powers two of those four
terminals.  It's literally within two inches of the relay.  I'd look
somewhere in those two inches.  Unbolt the fuse box, turn it over as
best as possible and remove the back cover.  Follow the wires inside.
Maybe test those terminals once more to make sure they really are dead
before doing all of this.  Maybe test the fuse once more.

> Do horn switches in the steering wheel ever go bad?  Never heard of that
> happening.

Everything goes bad.

> Any "quick fixes"--alternate horn switch??

Nope, but I could fix it quickly.

> Another shop after that couldn't find the horn problem--probably did what
> I
> did, and went no further.

They either weren't paid to complete the job or they are incompetent.

> Possible sabotage?

Listen, all y'all, it's a sabotage!  Like that kind of sabotage?

> Hey, Sears was caught doing this...   :)

Speaking of incompetent...  Sears Automotive, that is.

Toyota MDT in MO
Comboverfish - 07 Jul 2007 05:08 GMT
On Jul 6, 8:32 am, "Proctologically Violated??"
<entropic3.14de...@optonline2.718.net> wrote:
> OK, my next visit, I'll check that fuse block wiring--certainly easier than
> trying to negotiate under the dash.
> But if the fuse block don't yield results, I guess the dash/horn switch
> would be the next effort.

The fuse box / horn relay area is right at the center of the circuit.
Test from there and you will find out the most the fastest.

> Is the color coding for the wires going to the horn switch information that
> is readily available?

Wiring diagrams are available as previously detailed in response to
your last A/C thread.  They may not indicate the color of the wires
inside the fuse box, but they will show wiring colors for any
connector to connector in the car.  Looking into the fuse box and
figuring out which wires are a continuation of the circuit in question
is rather easy.  Any given internal wire is almost always the same
color as the rest of its circuit anyway.  The only time the color is a
nonfactor is in the case of metal buss strips used in the center of
the box.  You probably won't have to worry about that, and frankly
shouldn't take the box *that* far apart because it won't go together
easily.  Again, you know exactly where the fuse and relay socket are.
Just look "underneath" them from inside the box.

Toyota MDT in MO
Hachiroku ハチロク - 09 Jul 2007 17:26 GMT
> Toyota MDT in MO

So this is where you hide now...
 
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