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Car Forum / Driving, Maintenance, Tuning / Maintenance and Repair / August 2007

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Magic rear drum removal technique? (Cavalier)

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George - 02 Aug 2007 13:58 GMT
('99 Cavalier, emergency brake doesn't hold (req'd for NYS inspection).
Backing up to stroke the adjuster doesn't seem to be going anywhere.)

The drums are really rusted (?) onto the hubs.  The best method I've
found is to apply major heat and rap it with a hammer.  Over and over
and over.  Well, and swear at it.  Is there a better way?  How do they
do these in a shop?

On more or less the same subject, is there anything I could put on the
mating surfaces so it doesn't freeze up in the future?  I was thinking
maybe graphite, or anti-seize, or magic dust.

(Even the wheel is a PITA to get off, without heat.  Sometimes, it seems
like GM must have a guy who job is to make their cars hard to work on.)

TIA,
George
N8N - 02 Aug 2007 17:32 GMT
> ('99 Cavalier, emergency brake doesn't hold (req'd for NYS inspection).
> Backing up to stroke the adjuster doesn't seem to be going anywhere.)
[quoted text clipped - 13 lines]
> TIA,
> George

I have no experience with that particular car, but are you sure that
the drum is not swaged onto the hub, and you need to pull the outer
bearing and then slide the hub/drum assembly off?  that's the way it
is on most of the FWD cars I've worked on (mostly VWs)

nate
cuhulin@webtv.net - 02 Aug 2007 17:53 GMT
You can try loosening up the lug nuts a little bit and drive the vehicle
around the block a couple of times, squirt some oil around the hub area
too.There are drum puller tools available.Check with
www.jcwhitney.com
cuhulin
George - 02 Aug 2007 18:03 GMT
>> ('99 Cavalier, emergency brake doesn't hold (req'd for NYS inspection).
>> Backing up to stroke the adjuster doesn't seem to be going anywhere.)
[quoted text clipped - 18 lines]
>bearing and then slide the hub/drum assembly off?  that's the way it
>is on most of the FWD cars I've worked on (mostly VWs)

Nah.  I've done it before.  Plus, you can see it pretty clearly.  It's
just a PITA.  Thanks.
cuhulin@webtv.net - 02 Aug 2007 19:08 GMT
Check out this website,
www.film.queensu.ca/cJ3B/Tech/BrakeDrums.html

I own a heavy duty brake drum puller I bought at the Sears store about
25 years ago, I think I paid about $40.00 for it.It came with five
puller legs, three are all I ever needed to use.There have been a few
times before when it really came in handy.You might find one at a rental
store, or check out the pawn shops in your area that have some tools for
sale.Yard sales and newspaper classifieds too.
cuhulin
Steve W. - 03 Aug 2007 00:12 GMT
> ('99 Cavalier, emergency brake doesn't hold (req'd for NYS inspection).
> Backing up to stroke the adjuster doesn't seem to be going anywhere.)
[quoted text clipped - 13 lines]
> TIA,
> George

I use Heat and Beat. Here is a little trick to try. Heat the flange and
while it is warm rub a candle around the flange and lug stud holes. Do
this a couple times and it usually helps a lot.
Now one you have them off clean off ALL the rust and crud. Paint the
backing plate and hardware to slow the new rust. Now use a LIGHT coat of
 never seize on the axle flange. Make sure it is VERY light.

Also I would plan on replacing those drums as well. You can do damage
when you hit them hard enough to get them off.
On the rims clean off all the crud and give them a coat of paint.

ALL the companies have that person working there. There is a ford out
front that I had to cut the wheel and drum off of.

Signature

Steve W.
Near Cooperstown, New York

sdlomi2 - 03 Aug 2007 10:39 GMT
> ('99 Cavalier, emergency brake doesn't hold (req'd for NYS inspection).
> Backing up to stroke the adjuster doesn't seem to be going anywhere.)
[quoted text clipped - 13 lines]
> TIA,
> George

   Try exerting more than a tad but less than a lot of STEADY pulling force
on the outer edges of drum. (The more force applied, the more the inner
flange tries to "invert" & hold onto the hub.) Then a little heat & it
should come off within just a few raps on hub.  If it is a lug-centered
drum, it'd help for next time to use a dremel & relieve(enlarge) the center
hole a little.  If it is a hub-centered, DO NOT relieve it.  HTH, s
George - 07 Aug 2007 14:03 GMT
>> ('99 Cavalier, emergency brake doesn't hold (req'd for NYS inspection).
>> Backing up to stroke the adjuster doesn't seem to be going anywhere.)
[quoted text clipped - 18 lines]
>flange tries to "invert" & hold onto the hub.) Then a little heat & it
>should come off within just a few raps on hub.  ...  HTH, s

That might have worked.  I got them both off, and that's the last thing
I did.  Of course, it didn't work when I first tried it, and I did a lot
of heating, tapping, cursing, ... before finally getting them.  So,
thanks.

G
Mike Romain - 07 Aug 2007 14:52 GMT
>>> ('99 Cavalier, emergency brake doesn't hold (req'd for NYS inspection).
>>> Backing up to stroke the adjuster doesn't seem to be going anywhere.)
[quoted text clipped - 24 lines]
>
> G

Antiseize compound is your friend!  I take my Jeep out to 'play' in the
mud and water and I live in the rust belt.  My parts all come apart
properly because I use antiseize on mating surfaces.

Mike
86/00 CJ7 Laredo, 33x9.5 BFG Muds, 'glass nose to tail in '00
88 Cherokee 235 BFG AT's - Gone to the rust pile...
Canadian Off Road Trips Photos:  Non members can still view!
Jan/06 http://www.imagestation.com/album/pictures.html?id=2115147590
(More Off Road album links at bottom of the view page)
AZ Nomad - 10 Aug 2007 14:34 GMT
...

>>>> TIA,
>>>> George
[quoted text clipped - 9 lines]
>>
>> G

>Antiseize compound is your friend!  I take my Jeep out to 'play' in the
>mud and water and I live in the rust belt.  My parts all come apart
>properly because I use antiseize on mating surfaces.

first things first:  make sure the adjusters are fully backed off.
George - 10 Aug 2007 23:02 GMT
>...
>>>>>
[quoted text clipped - 17 lines]
>
>first things first:  make sure the adjusters are fully backed off.

AFAICT, there is no external access to the adjuster - no plug, no
knock-out.  Not that I see, anyway.  But, the reason I had to take them
off was that they weren't adjusting.  So, I guess I could say that I was
"sure" they were backed off sufficiently.

G
Mike Romain - 11 Aug 2007 00:28 GMT
>> ...
>>>>>> TIA,
[quoted text clipped - 20 lines]
>
> G

I use antiseize on all the moving brake parts also.  My last rear set on
my CJ7 wore down paper thin on all 4 shoes without tagging the drum.  I
was impressed.  The emergency was all the way down so it was time for an
inspection and I got it just in time.

Mike
Ad absurdum per aspera - 07 Aug 2007 22:59 GMT
Glad it worked out.  Did the drums have some number, probably two, of
otherwise inexplicable small (several mm or sixteenths) threaded holes
somewhere in mid-field?  Some cars provide those so you can use a
couple of appropriate bolts, tightened first one then the other a
little at a time, to  break the drum loose and get it started on its
way off.

--Joe
George - 08 Aug 2007 04:13 GMT
>Glad it worked out.  Did the drums have some number, probably two, of
>otherwise inexplicable small (several mm or sixteenths) threaded holes
>somewhere in mid-field?  Some cars provide those so you can use a
>couple of appropriate bolts, tightened first one then the other a
>little at a time, to  break the drum loose and get it started on its
>way off.

Wow.  I was thinking just that, when I was working on it - "they should
put some jack screws on these things."  Anyway, this is a Cavalier; so
no, it doesn't have them.

G
Marsh Monster - 08 Aug 2007 08:51 GMT
> On Tue, 07 Aug 2007 14:59:36 -0700, Ad absurdum per aspera
>
[quoted text clipped - 11 lines]
>
> G

======
======

Cuhu.....gave you the BEST advice for someone
that's going to take em off there self!!!

Back off the lug nuts 2 turns and drive the car around
in a circle.  (fact,not fiction)

Besides...all that heat'n and bang'n HAD TO have warped
the facing at least a bit. (again, fact not fiction)

anywhooo....that's how this tech does it on vehicles
that HAVENT been maintained.

:)

oh... you wanna know the EASIEST way
to do it....??

it's a trade secret!!...so yer gonna have to ask!!!
(i can't jest go tell'n it willynilly)

go ahead....ask...
you know you wanna....
go ahead.....

it's eat'n yuh up now ain't it!!??!!
to know the VERY easiest way !!??!!

:)

~:~
MarshMonster
~takes a toke...walks back in the shop....
another FREE brake inspection...sht..i hope
these drums come off easy...looks like this
fool ain't EVER had a brake job~
~:~

:)
 
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