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Car Forum / Driving, Maintenance, Tuning / Maintenance and Repair / August 2007

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Brake crunching sound

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Salad - 10 Aug 2007 00:26 GMT
My wife brought her 2002 Lancer Mitsubishi car into a franchise tire &
brake shop back in April and got some new tires and a wheel alignment.
A couple of months later I was driving her car on the freeway and I felt
it pulling hard to the right.  I wasn't happy with the alignment.

When she braked, at the end of June, there was a squeek sound so she
took it back to the same shop.  I wasn't too happy about that, but it's
her car.  Her car has about 90K miles and I think this may be the first
time they've needed service.

After they did the brake job they told us it takes about 1000 miles to
break the brakes in so it might be tight and there might be noises but
everything would be cook.

Two days later, after the first time they did the brake job, we drove
120 miles.  On the driver side there was a squeeking sound.  By the end
of the drive I was tired of hearing the continual squeel and squeek.  It
was kind of loud.

So we took it back in and they put on new pads.  The guy that did the
first job said the had put on the wrong sized pad on the first run.  The
squeek/squeel went away but we inherited the "crunching" sound when we
braked.

We took it back again to get rid of the crunch sound.  Supposedly fixed.
 Not really tho.  So today we took it back in.  Just got a call from
the mgr that they did a complete brake job, rotors turned, new pads, the
works.  But he said the sound was still there.  One of the guys there
thought it might be the drive train.

This car ran perfectly, except for the initial squeeking that prompted
her to bring the car in, prior to bringing it to the shop.

The sound only occurs when braking.  The sound is similar to the sound
you'd expect if you stopped a metal object and the stuff in the back all
slid forward to the front.  A crunching or grinding sound.  We can get
the sound by just going a few mph and then stopping.

I went to google and searched for Lancer Mitusbish 2002 Brakes and got a
site with TSBs.  There was this one but I don't know what it means.
    "2002 Mitsubishi LANCER  02 - Hydraulic Brake > SERVICE BRAKES,
HYDRAULIC [Part 030000 ]
TSB No: 0335003 NHTSA ID: , November 01, 2003 : Replacement:
Summary: clicking, squealing, or groaning noise when braking. *ph"

Any ideas what could be causing the sound?  I'd sure like to get this fixed.
Marsh Monster - 10 Aug 2007 01:04 GMT
> My wife brought her 2002 Lancer Mitsubishi car into a franchise tire &
> brake shop back in April and got some new tires and a wheel alignment.
[quoted text clipped - 42 lines]
>
> Any ideas what could be causing the sound?  I'd sure like to get this fixed.

=====
=====

  "Most" independent and franchise shops perform
FREE brake inspections.  Go get another point of
view.  Don't complain about the other shop, jest let
them know what the problem is..go for a ride with the
Tech so he can hear what YOU're hearing.  Explain
the squeal was the reason for having the first brake
job, but now after returning 3 or 4 times, you're willing
to absorb ANY cost to have THIS symptom rectified.
   DO NOT LAMBAST THE OTHER SHOP !!!
Don't go in giving the impression you're "one of those"
that can't be satisified, jest be nice, get your FREE
second opinion.

or........

tell me to kissyerass and that I didn't directly address
your question......and I'll GUESS......jest like everyone
else if fix'n to do, I don't mind at all.

Matter of fact..here...let me have the first guess aye......

Hub bearings.

there...no charge!!

:)

MarshMonster
~auto tech~
~takes a toke....sips his shroom juice.........mmmm....
good stuff~
~:~
Scott Dorsey - 10 Aug 2007 01:18 GMT
>The sound only occurs when braking.  The sound is similar to the sound
>you'd expect if you stopped a metal object and the stuff in the back all
>slid forward to the front.  A crunching or grinding sound.  We can get
>the sound by just going a few mph and then stopping.

Try a different brand of brake pad.  Some are quieter than others.
--scott

Signature

"C'est un Nagra.  C'est suisse, et tres, tres precis."

qslim - 10 Aug 2007 03:42 GMT
I checked that TSB for you on alldata, and it addresses a "clicking" and a
"groaning" noise.
According to the TSB, if you are experiencing the click while braking,
you are to install updated rubber coated shims, part # MN116605.  If you
are experiencing the 'groan', you are to replace the pads with an updated
set, part # MN116604.
 These are factory parts, of course. Hope this helps.
John S - 10 Aug 2007 10:02 GMT
SNIP

> The sound only occurs when braking.  The sound is similar to the sound
> you'd expect if you stopped a metal object and the stuff in the back all
[quoted text clipped - 9 lines]
>
> Any ideas what could be causing the sound?  I'd sure like to get this fixed.

Just a suggestion, but I was puzzled when experiencing a similar sound with
one side of the front brakes on my Nissan van. Most noticeable when braking
at low speed and sounds like grinding two bits of metal together.

I dismantled the disk brakes on that side expecting to find some grit or
something embedded in the pads, but couldn't find anything wrong.
Reassembled and tested - the noise was still there.
Dismantled again and looked more closely and noticed there was a "witness
mark" where the end of the hydraulic piston thrusts on the shim plate at
the back of the brake pad. It looked as though the two parts had been
fretting together. There was also some sign of some kind of lubricant that
had once been applied.

I put a smear of high temperature grease on the area where the witness mark
was and reassembled the brakes.  Sure enough, the noise was gone.

The cure lasted about a year, then I had to do it again.

May not be relevant to your problem, but worth a look. Dismantling front
disc brakes is usually fairly easy and can be done without having to
disconnect any hydraulic connections (but I guess it depends on the model
of vehicle)

Cheers,

John S
Salad - 11 Aug 2007 21:38 GMT
> My wife brought her 2002 Lancer Mitsubishi car into a franchise tire &
> brake shop back in April and got some new tires and a wheel alignment. A
[quoted text clipped - 43 lines]
> Any ideas what could be causing the sound?  I'd sure like to get this
> fixed.

Thanks all for your reponses.  We took the car back 1 more time and this
time they called Mitubishi and talked to their techs and now it is not a
problem.  Don't know what they did but I wouldn't understand it even if
they told me.

You guys are a great group.
 
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