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Car Forum / Driving, Maintenance, Tuning / Maintenance and Repair / December 2007

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1993 Mercury Marquis TPS

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Don - 12 Dec 2007 13:36 GMT
I have a 1993 Mercury Marquis that needs a TPS.  The steel screw seems
to be tight into the aluminum body.  Seems like a quarter inch hex
head would have been preferable.  Are there any tricks in getting the
screw out without ruining the phillips head?
Thanks
Don
MasterBlaster - 13 Dec 2007 07:38 GMT
> I have a 1993 Mercury Marquis that needs a TPS.  The steel screw seems
> to be tight into the aluminum body.  Seems like a quarter inch hex
> head would have been preferable.  Are there any tricks in getting the
> screw out without ruining the phillips head?

Ford had a habit of using Pozidrive screws for the TPS on some years.
They look similar to Phillips, but they aren't. Phillips screws have somewhat
curved and tapered slots that match the curved cut of the driver, while
Pozidrive uses straighter slots and drivers. If you use the wrong driver in
the wrong screw you can damage them both.

Here's a good-sized pic from some UK site that shows the straight cut of the
Pozidrive bits, and the curved sides of the Phillips...
http://www.harbeth.co.uk/sales/servicingandspares/images/Harbeth-screwdriver-O.jpg
Don - 22 Dec 2007 19:44 GMT
> > I have a 1993 Mercury Marquis that needs a TPS.  The steel screw seems
> > to be tight into the aluminum body.  Seems like a quarter inch hex
[quoted text clipped - 9 lines]
> Here's a good-sized pic from some UK site that shows the straight cut of the
> Pozidrive bits, and the curved sides of the Phillips...http://www.harbeth.co.uk/sales/servicingandspares/images/Harbeth-scre...

I found a tight fitting screwdriver and the screws are very tight or
they are bound in the holes.  I was even able to get vise grips to
attach to the perimeter of the screw and I still could not turn them.
Is it possible being in there for so many years, the steel screws
sealed inside the aluminum housing?  Would it be helpful if it was
heated with a pencil torch?
Thanks
Don
 
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