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Car Forum / Driving, Maintenance, Tuning / Maintenance and Repair / May 2008

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Timing belt broke after 50k miles?!

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me@privacy.net - 05 May 2008 16:52 GMT
Have a 2000 Mazda Protege ES with 150k on it.

Have taken meticulous care of it and had the timing
belt changed at 100k by Mazda dealer I bought the
vehicle new from.

Friday night it stopped dead in its tracks and it
sounds like the current timing belt has broken!!

Is there any kind of warranty on timing belts?  is it
50k failure out of ordinary?1
John S. - 05 May 2008 18:44 GMT
On May 5, 11:52 am, m...@privacy.net wrote:
> Have a 2000 Mazda Protege ES with 150k on it.
>
[quoted text clipped - 6 lines]
>
> Is there any kind of warranty on timing belts?

> is it
> 50k failure out of ordinary?1

That's a question to take up with the dealer who did the work.  The
first thing for the dealer to determine is whether the timing belt
broke.
zzyzzx - 05 May 2008 18:59 GMT
It seems inappropriate to bitch about a broken timing belt when you
haven't properly disgnosed the problem yet.
me@privacy.net - 05 May 2008 19:16 GMT
>It seems inappropriate to bitch about a broken timing belt when you
>haven't properly disgnosed the problem yet.

It's being diagnosed as we speak....and who says I was
"bitching"?

Lets just assume it is the timing belt..... so is 50k a
bit short on its life?
Scott Dorsey - 05 May 2008 19:40 GMT
>>It seems inappropriate to bitch about a broken timing belt when you
>>haven't properly disgnosed the problem yet.
[quoted text clipped - 4 lines]
>Lets just assume it is the timing belt..... so is 50k a
>bit short on its life?

Depends on the car.  On the '82 Ford Escort it would have been a miracle
if you could have got 50k on a timing belt.
--scott
Signature

"C'est un Nagra.  C'est suisse, et tres, tres precis."

John S. - 05 May 2008 22:21 GMT
On May 5, 2:16 pm, m...@privacy.net wrote:
> >It seems inappropriate to bitch about a broken timing belt when you
> >haven't properly disgnosed the problem yet.
[quoted text clipped - 4 lines]
> Lets just assume it is the timing belt..... so is 50k a
> bit short on its life?

Whether someone considers it to be "a bit short on it's life" is
irrelevant.

Again, have you determined that this is a broken timing belt.  And
have asked the dealer how long parts that they install are warranted
for.  Those are questions that you will not get straight answers to on
an internet discussion forum.
HLS - 05 May 2008 22:47 GMT
"John S." <hjsjms@cs.com> wrote in message news:6010c494-0cdd-406e-a687-
Again, have you determined that this is a broken timing belt.  And
have asked the dealer how long parts that they install are warranted
for.  Those are questions that you will not get straight answers to on
an internet discussion forum.

You certainly wont, and you wont get them from some dealerships EITHER.

50 k (miles, I assume) is a bit less than one would expect.  You are darn
lucky that, if this turns out to be a snapped belt, you dont have an
interference
engine.
John S. - 05 May 2008 23:05 GMT
> "John S." <hjs...@cs.com> wrote in message news:6010c494-0cdd-406e-a687-
>
[quoted text clipped - 9 lines]
> interference
> engine.

You work with strange dealerships.  The legitimate dealerships I deal
with provide a very legible disclosure of how long replacement parts
are warranted for.  But the real point here is that the original
poster should first determine what the problem is.  He hasn't
determined that the belt broke, but just seems to be fishing for
attention.
Mortimer - 06 May 2008 03:41 GMT
On May 5, 5:47 pm, "HLS" <nos...@nospam.nix> wrote:
> "John S." <hjs...@cs.com> wrote in message news:6010c494-0cdd-406e-a687-
>
[quoted text clipped - 9 lines]
> interference
> engine.

You work with strange dealerships.  The legitimate dealerships I deal
with provide a very legible disclosure of how long replacement parts
are warranted for.  But the real point here is that the original
poster should first determine what the problem is.  He hasn't
determined that the belt broke, but just seems to be fishing for
attention.

====

First of all, what's an "interference engine"? I've never heard that term
before.

Secondly, I'm puzzled by some people's reluctance to answer the OP's
question: "Is 50K a short lifetime for a timing belt?". It's immaterial
whether he's established whather this is the cause of his problem - and in
his followup he even said "Lets just assume it is the timing belt".

I'd say that if the replacement interval for routinely replacing the timing
belt is X thousand miles and the replacement belt fails within that time,
someone should be held liable - whether it's the manufacturer (defective
part), garage who fitted it (defective workmanship) or car maker (incorrect
service interval specified).

On a related note, I'd like to know how a garage can examine my fan-belt
(well, alternator and power-steering belt) amongst other things at a
service, and mark it as "visually checked - OK", and yet the belt breaks one
week later...  Surely the reason for visually checking a belt is to detect
imminent failure *before* it happens, to avoid stranding me in the middle of
nowhere late at night, requiring me to be towed home. To add insult to
injury, the replaced belt broke one month later because there had been
undiagnosed damage to the crankshaft pulley that hadn't been picked up when
the belt and idler pulley were replaced :-(  The garage reluctantly made a
goodwill payment of a mere £20 - less than a tenth of the cost of the belt
replacement.
Steve B. - 06 May 2008 11:37 GMT
>First of all, what's an "interference engine"? I've never heard that term
>before.

www.google.com

>Secondly, I'm puzzled by some people's reluctance to answer the OP's
>question: "Is 50K a short lifetime for a timing belt?". It's immaterial
>whether he's established whather this is the cause of his problem - and in
>his followup he even said "Lets just assume it is the timing belt".

The manufacturer has a specified change interval.  The belt itself
should last at least that long.  The things the belt is turning can
fail and take out a perfectly good belt long before it is scheduled to
be replaced.

>I'd say that if the replacement interval for routinely replacing the timing
>belt is X thousand miles and the replacement belt fails within that time,
>someone should be held liable - whether it's the manufacturer (defective
>part), garage who fitted it (defective workmanship) or car maker (incorrect
>service interval specified).

Again, it depends on why the belt failed.  If the water pump is driven
off the timing belt and fails it will tear up the belt.  Same with the
tensioner.  The cam could even quit turning...  Most of the belt
manufacturers limit their liability to the cost of the belt.

>On a related note, I'd like to know how a garage can examine my fan-belt
>(well, alternator and power-steering belt) amongst other things at a
[quoted text clipped - 7 lines]
>goodwill payment of a mere £20 - less than a tenth of the cost of the belt
>replacement.

Belts often look "good" and fail. That is why belts have a prescribed
change interval.  Yours is a perfect case of "something else failed".
In your case the belt probably did look fine, the crankshaft pulley
was damaged and chewed hell out of the old belt pretty quickly.  The
new belt lasted a bit longer just because it was new before the same
damaged pulley  got it.  A damaged crank pulley is a pretty rare thing
so the shop didn't notice the damage (on some cars you can hardly even
see the crank pulley from above).  Crappy situation but it happens.

             Steve B.
Mortimer - 06 May 2008 12:57 GMT
>>First of all, what's an "interference engine"? I've never heard that term
>>before.
>
> www.google.com

Ah. I'd never heard that term before. I see the difference:
http://www.gates.com/brochure.cfm?brochure=2256&location_id=3487&go=SearchGatesP
opular

has diagrams which show how for a non-interference engine, the valves and
piston never occupy the same space whereas for an interference engine they
overlap though never at the same time! I'd thought that *all* engines were
interference type.

>>On a related note, I'd like to know how a garage can examine my fan-belt
>>(well, alternator and power-steering belt) amongst other things at a
[quoted text clipped - 15 lines]
> In your case the belt probably did look fine, the crankshaft pulley
> was damaged and chewed hell out of the old belt pretty quickly.

Interestingly the belt split lengthways, with only half the width breaking
in two. So the belt didn't just fall off into the road and was still there
to be examined when I stopped the car. The ridges that engage with the
crank, alternator and power steering pulleys had tiny cracks across them
every millimetre or so, as if the rubber had perished. It was the idler
pulley rather than the crank pulley which was damaged on the first occasion:
it looked as if it had shifted sideways on its shaft and scraped against the
engine housing.

Mind you, as far as I know, the belt had never previously been changed at a
service - and the car had done 120 K miles. I wonder if it should have been
replaced every so often.

>  The
> new belt lasted a bit longer just because it was new before the same
> damaged pulley  got it.  A damaged crank pulley is a pretty rare thing
> so the shop didn't notice the damage (on some cars you can hardly even
> see the crank pulley from above).  Crappy situation but it happens.

Yes. When it happened the second time, I'd driven a long way the day before
without any problem, then within a mileor so of setting off on a long
journey the next day there was a clattering chugging noise (I thought there
was a tractor behind me!). This seemed to get worse whenever I came off the
power. I limped back home again, with the ignition light occasionally
flashing on (a sure sign that the belt had problems) and as I turned into
the drive, the noise became much louder. The belt was intact but looked as
if it was covered in very viscous oil - my first thought was than the crank
pulley bearing had gone and engine oil was leaking out, which would have
been expensive! It seems that the viscous black goo was molten rubber from
the belt.

A nice little bill - an extra £250 that I hadn't bargained for, on top of
the previous bill for this amount when the belt failed the first time.

As a matter of interest, while the belt is off before it is replaced, how
easy is it to tell whether the crank pulley is damaged? Would it wobble from
side to side on its shaft? I'm assuming that the ridged surface of the
pulley was undamaged because surely a garage would spot that as they were
fitting the new belt, even if they didn't notice that the pulley was loose
on its shaft.
Steve B. - 06 May 2008 17:00 GMT
>Ah. I'd never heard that term before. I see the difference:
>http://www.gates.com/brochure.cfm?brochure=2256&location_id=3487&go=SearchGatesP
opular

>has diagrams which show how for a non-interference engine, the valves and
>piston never occupy the same space whereas for an interference engine they
>overlap though never at the same time! I'd thought that *all* engines were
>interference type.

In my narrow minded way of thinking no normal street engine should
have a timing belt and be of an interference design.  Unfortunately
nobody asked me when they designed them so I guess my opinion doesn't
really matter  :-)

>Interestingly the belt split lengthways, with only half the width breaking
>in two. So the belt didn't just fall off into the road and was still there
[quoted text clipped - 8 lines]
>service - and the car had done 120 K miles. I wonder if it should have been
>replaced every so often.

The belt probably should have been replaced before that mileage but if
the idler pulley failed it wouldn't have mattered... It would eat the
new belt too.  The ridges can be cracked and the belt still be good.
If any of the ridges come off or you see wear anywhere else on the
belt it needs to go.  Usually a tensioner will make noise before it
fails but not always.  

>As a matter of interest, while the belt is off before it is replaced, how
>easy is it to tell whether the crank pulley is damaged? Would it wobble from
>side to side on its shaft? I'm assuming that the ridged surface of the
>pulley was undamaged because surely a garage would spot that as they were
>fitting the new belt, even if they didn't notice that the pulley was loose
>on its shaft.

It depends on how the crank pulley failed.  On most cars that I have
dealt with the crank pulley is bolted very very well to the crank
shaft  A failure of that pulley is pretty dang rare though the
harmonic balance is behind it / part of it on some cars and those do
fail more often  Do you know what piece of the pulley actually broke?
On lots of cars you can just see / feel enough of the crank pulley
from the top to loop the new belt around it so I don't know how easy
it would have been to spot the problem on yours before it happened.

       Steve B.
Mortimer - 06 May 2008 17:25 GMT
> The belt probably should have been replaced before that mileage but if
> the idler pulley failed it wouldn't have mattered... It would eat the
> new belt too.  The ridges can be cracked and the belt still be good.
> If any of the ridges come off or you see wear anywhere else on the
> belt it needs to go.  Usually a tensioner will make noise before it
> fails but not always.

Ah, so it's acceptible to have a belt where the longitudinal ridges have
cracks at closely-spaced intervals all the way round the belt? OK. It looked
as if it was badly perished, but maybe it was still serviceable.

>>As a matter of interest, while the belt is off before it is replaced, how
>>easy is it to tell whether the crank pulley is damaged? Would it wobble
[quoted text clipped - 9 lines]
> harmonic balance is behind it / part of it on some cars and those do
> fail more often  Do you know what piece of the pulley actually broke?

Unfortunately I didn't get to see the crank pulley after it had been
removed. While it was in situ, most of it was hidden by the belt, in a very
narrow gap between the engine block and the body of the car. There wasn't
enough space for me to get my arm in to feel down to the bottom of the
engine to reach the crank pulley.

> On lots of cars you can just see / feel enough of the crank pulley
> from the top to loop the new belt around it so I don't know how easy
> it would have been to spot the problem on yours before it happened.

When the engine was running, when I first looked after I got the car home,
the pulley appeared to be wobbling side-to-side on its shaft instead of
running true to the shaft as it does now.
Steve B. - 06 May 2008 22:45 GMT
>Ah, so it's acceptible to have a belt where the longitudinal ridges have
>cracks at closely-spaced intervals all the way round the belt? OK. It looked
>as if it was badly perished, but maybe it was still serviceable.

Here's a decent guide with pictures:
http://www.haynes.com/files/product/240.59010sp.pdf

            Steve B.
Mortimer - 07 May 2008 07:08 GMT
>>Ah, so it's acceptible to have a belt where the longitudinal ridges have
>>cracks at closely-spaced intervals all the way round the belt? OK. It
[quoted text clipped - 3 lines]
> Here's a decent guide with pictures:
> http://www.haynes.com/files/product/240.59010sp.pdf

Thanks for that. My belt was like the "acceptible" picture at the top right
of the first page, though with even more frequent cracks.

So it looks as if the belt itself was OK and it was a pulley that destroyed
the belt.
HLS - 08 May 2008 13:23 GMT
"Steve B." <none@none.com> wrote in message

>  The ridges can be cracked and the belt still be good.
> If any of the ridges come off or you see wear anywhere else on the
> belt it needs to go.  Usually a tensioner will make noise before it
> fails but not always.

We had an idler fail on a Buick 3800 application a couple of years ago.
Absolutely quiet until the failure, and of course it ate the belt.  Luckily,
wife
and I were only a couple of miles to the next town where we could get it
changed.

Hardest part was trying to exit the motorway and make the turns to get to
the
garage with no power steering.

In this case, the idler was also part of an aluminum casting which served
some
other purpose (dont remember now what) and was not serviceable as a separate
part.

I looked at your Haynes link, and even though it says it is acceptable, I
wouldnt
feel very comfortable going on the road with a belt that looked like that.
John S. - 06 May 2008 18:29 GMT
> On May 5, 5:47 pm, "HLS" <nos...@nospam.nix> wrote:
>
[quoted text clipped - 46 lines]
> goodwill payment of a mere £20 - less than a tenth of the cost of the belt
> replacement.

Given the limited amount of information the original poster knows
about his car it is literally impossible for anyone to say whether 50k
miles or 50 miles is a reasonable life.  We do not know what the
recommended change level is.  Nor do we know whether another component
failed and took out the belt.  And finally, and most importantly we do
not even know if the belt is broken.  The OP doesn't know either.
mr.som ting wong - 11 May 2008 17:56 GMT
not if the idles pulley or if it has one the water pump failed taking
out the belt

> On May 5, 11:52 am, m...@privacy.net wrote:
> > Have a 2000 Mazda Protege ES with 150k on it.
[quoted text clipped - 14 lines]
> first thing for the dealer to determine is whether the timing belt
> broke.
Steve B. - 05 May 2008 19:47 GMT
>Have a 2000 Mazda Protege ES with 150k on it.
>
[quoted text clipped - 7 lines]
>Is there any kind of warranty on timing belts?  is it
>50k failure out of ordinary?1

The belt is generally guaranteed for the change interval.  All the
other stuff that broke when the belt broke is not.  I don't know your
vehicle so I can't speak with authority but the Gates web site shows
the belt should be changed every 60k (non california) and the engine
is not an interference engine so you won't have bent valves to deal
with.

Some water pumps are driven off the timing belt and there is almost
always a tensioner or two in there that can fail so until you have
someone pull it apart there isn't any way to know what happened.

          Steve B.
me@privacy.net - 06 May 2008 20:16 GMT
>The belt is generally guaranteed for the change interval.  All the
>other stuff that broke when the belt broke is not.  I don't know your
>vehicle so I can't speak with authority but the Gates web site shows
>the belt should be changed every 60k (non california) and the engine
>is not an interference engine so you won't have bent valves to deal
>with.

Ok thanks for that info. I didn't "think" it was an
interference engine.... but wasn't 100 percent sure.
Phew glad it isn't!!

It is a 2000 Mazda Protege ES car

>Some water pumps are driven off the timing belt and there is almost
>always a tensioner or two in there that can fail so until you have
>someone pull it apart there isn't any way to know what happened.

True....should know more tomorrow after mechanic has
diagnoses it.... but even he thought it was the timing
belt
Steve B. - 06 May 2008 22:28 GMT
>True....should know more tomorrow after mechanic has
>diagnoses it.... but even he thought it was the timing
>belt

I hope that turns out to be all it is!!  Please let us know after you
get it fixed..  I'm very interested to know if something broke the
belt or if it was just a bad belt.

            Steve B,
me@privacy.net - 07 May 2008 16:35 GMT
>>True....should know more tomorrow after mechanic has
>>diagnoses it.... but even he thought it was the timing
[quoted text clipped - 5 lines]
>
>             Steve B,

It was the belt tensioner

Apparently it bound up or something causing the belt to
jump a tooth.

The mechanic replaced everything including the belt
even tho he said timing belt didn't look too bad.  I
agreed abt changing the timing belt as well since he
might as well with the engine all apart and the belt
having 50k on it.

Thank God it wasn't an interference engine!
 
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