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Car Forum / Driving, Maintenance, Tuning / Maintenance and Repair / May 2008

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Engine oil and Sludge

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Dennis - 26 May 2008 01:22 GMT
My wife drives a 2001 Jeep Wrangler six cylinder. We bought it new and  it
has 74,000 miles. She works 1 1/2 miles from home, so I'd say 70% of the
miles are from short trips.
I installed new valve lifters this weekend and when I removed the valve
cover I was shocked to see how much sludge was built up inside the cover and
on top of the head.
There wasn't just a thin film built up but thick almost like tar. I always
kept the oil changed every 3,000 mile or 3 months and used a good grade oil
and filter. I was using Castrol GTX and  switched to synthetic oil about a
year ago.
My question is because of the short trips and not letting the engine get up
to operating temp, would this sludge build up happen no matter what brand of
oil I use, or am I using crappy oil? Thanks for any opinions on this.

Dennis B.
HLS - 26 May 2008 01:32 GMT
> My wife drives a 2001 Jeep Wrangler six cylinder. We bought it new and  it
> has 74,000 miles. She works 1 1/2 miles from home, so I'd say 70% of the
[quoted text clipped - 6 lines]
> oil and filter. I was using Castrol GTX and  switched to synthetic oil
> about a year ago.

This is an interesting post. Some of the kissups who swear that you cannot
have
less than stellar performance from synthetics should comment.
ray - 26 May 2008 03:51 GMT
> My wife drives a 2001 Jeep Wrangler six cylinder. We bought it new and  it
> has 74,000 miles. She works 1 1/2 miles from home, so I'd say 70% of the
[quoted text clipped - 11 lines]
>
> Dennis B.

Could be an engine that's prone to sludging (I'm no Jeep expert, but not
really heard of that.)
Could be crappy oil.
Could be short driving.
Could be all of the above.

I once helped a friend do the valve covers on a Tempo (this was 10+
years ago) and the insides of the valve covers and top of the head had
what looked like chunks of bark in there it was so bad.

The wife's Beretta is 18 years old and the inside of the valve cover is
probably still clean enough to eat off of.  My 86 Jimmy's valve covers
in 2005 were amazingly clean too.  Same engine family.

I know this doesn't answer anything.  Just my observations.
I use Pennzoil oil.
(And the ONE time I used Mobil 1, I experienced timing chain failure.
Go figure)

Ray
HLS - 26 May 2008 12:25 GMT
> Could be crappy oil.
> Ray

Maybe the OP will tell us which synthetic he is using.  Despite my snide
remark about
synthetics,  I would not expect this to happen, no matter if he used
synthetic or a good
grade fossil oil, especially in light of his regular and short change
intervals .

Something else must be going on here.
the fly - 26 May 2008 04:30 GMT
>My wife drives a 2001 Jeep Wrangler six cylinder. We bought it new and  it
>has 74,000 miles. She works 1 1/2 miles from home, so I'd say 70% of the
[quoted text clipped - 11 lines]
>
>Dennis B.

    Short trips and hardly ever reaching full operating
temperature will cause that and other problems.  Oil viscosity can
also have some effect.
    In this kind of situation, I would:

    1.  Shorten the oil change interval to 2000 miles.
    2.  Operate the vehicle at highway speed for an hour or so,
(all in one trip), at least once a week.

    I'm afraid I don't know any effective way of cleaning out the
buildup that's already there, short of a teardown.
jim - 26 May 2008 12:40 GMT
> My wife drives a 2001 Jeep Wrangler six cylinder. We bought it new and  it
> has 74,000 miles. She works 1 1/2 miles from home, so I'd say 70% of the
> miles are from short trips.

Something is wrong with your calculations. If she drives to work every day
for 7-8 years that only works out to 6000 miles at the most.

> I installed new valve lifters this weekend and when I removed the valve
> cover I was shocked to see how much sludge was built up inside the cover and
> on top of the head.

I like  the casual mention of "I installed new valve lifters this weekend"
as if this is a normal maintenance procedure.

> There wasn't just a thin film built up but thick almost like tar. I always
> kept the oil changed every 3,000 mile or 3 months and used a good grade oil
> and filter. I was using Castrol GTX and  switched to synthetic oil about a
> year ago.

    Take a good look at the PCV circuit. That is where the sludge may have
first developed and restricted PCV flow would lead to more sludge.

>  My question is because of the short trips and not letting the engine get up
> to operating temp, would this sludge build up happen no matter what brand of
> oil I use, or am I using crappy oil? Thanks for any opinions on this.

Extremely short trips are classified as "severe duty" by car manufacturers
and call for more frequent oil changes. More expensive brands of oil
aren't really engineered to be better at addressing that type of driving.

-jim

> Dennis B.

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Dennis - 26 May 2008 15:50 GMT
>> My wife drives a 2001 Jeep Wrangler six cylinder. We bought it new and
>> it
[quoted text clipped - 3 lines]
> Something is wrong with your calculations. If she drives to work every day
> for 7-8 years that only works out to 6000 miles at the most.

  We drive the jeep other places too, store, gas station, Tennesse a couple
of times, etc.

>> I installed new valve lifters this weekend and when I removed the valve
>> cover I was shocked to see how much sludge was built up inside the cover
[quoted text clipped - 3 lines]
> I like  the casual mention of "I installed new valve lifters this weekend"
> as if this is a normal maintenance procedure.

    The lifters were noisy so I changed them and it wasn't easy. What's
your point???

>> There wasn't just a thin film built up but thick almost like tar. I
>> always
[quoted text clipped - 27 lines]
> Newsgroups
> ---= - Total Privacy via Encryption =---
Nate Nagel - 26 May 2008 16:23 GMT
>>>My wife drives a 2001 Jeep Wrangler six cylinder. We bought it new and
>>>it
[quoted text clipped - 17 lines]
>      The lifters were noisy so I changed them and it wasn't easy. What's
> your point???

Typically lifters don't require replacement during the normal service
life of an engine.

nate

Signature

replace "roosters" with "cox" to reply.
http://members.cox.net/njnagel

ray - 26 May 2008 17:58 GMT
>>> I installed new valve lifters this weekend and when I removed the valve
>>> cover I was shocked to see how much sludge was built up inside the cover
[quoted text clipped - 5 lines]
>      The lifters were noisy so I changed them and it wasn't easy. What's
> your point???

I think the point is that 6 years for lifters is not normal.  I think my
18 year old pickup has a stuck lifter.  I've never changed lifters on
any of my street cars.  My friend's 20 year old Celebrity went to the
junkyard with 200,000 miles and a knock from the mains, but original
lifters.

Mike pointed out that your engine does appear to have a tendency to
sludge up.

Ray
Mike Romain - 26 May 2008 18:40 GMT
>>>> I installed new valve lifters this weekend and when I removed the valve
>>>> cover I was shocked to see how much sludge was built up inside the
[quoted text clipped - 17 lines]
>
> Ray

They also tend toward noisy lifters, some sound like diesels.  I have
heard of quite a few folks changing lifters in the 4.0 just for the
noise with everything else being fine.

Mike
86/00 CJ7 Laredo, 33x9.5 BFG Muds, 'glass nose to tail in '00
'New' frame in the works for '08.  Some Canadian Bush Trip and Build
Photos: http://mikeromainjeeptrips.shutterfly.com
Dennis - 26 May 2008 18:50 GMT
>>>> I installed new valve lifters this weekend and when I removed the valve
>>>> cover I was shocked to see how much sludge was built up inside the
[quoted text clipped - 16 lines]
>
> Ray

My intension of the post was to find out if by driving short trips would
cause excessive sludge build up no matter what kind of oil I used. I only
mentioned the lifter problem to explain how I found out about the sludge
problem. They would clatter when the engine started and quiet down. It has
been doing this for a couple of years. I tried different things to get them
to quiet down but nothing helped. I would not have replaced them just for
this reason but the engine also had another problem. I would have to add
anti-freeze about every 250 miles. I suspected a bad head gasket, this is
why I tore it down. None of the tests indicated a bad gasket and the engine
has never over heated. The Jeep only has 74,000 miles and has been
maintained. This is really sad to have these problems. All I know is the
lifters were bleeding down and it was using coolant. When I removed the head
I couldn't see any evidence that it was burning coolant. The shop that I
took the head to told me that they had to shave about .015 off  and that
there were no cracks. I felt that this was a good time to replace the
lifters, they weren't that expensive. Any way the engine runs nice and quiet
and as far as the coolant problem I'll have to wait and see.
Thanks to all that replied.

Dennis
ray - 26 May 2008 20:37 GMT
>>>>> I installed new valve lifters this weekend and when I removed the valve
>>>>> cover I was shocked to see how much sludge was built up inside the
[quoted text clipped - 35 lines]
>
> Dennis

The problem with asking about which oil is best is you'll get 11
different opinions if you ask 10 people.

I'm a car guy, but not a mechanic, so here's my opinion...

Regular cars under regular conditions - follow the manual.

The wife's Beretta has been getting oil changes around every 3-4 months
since 97 with Pennzoil 5w30 and either wix or AC Delco filters.  Runs
about as good as an 18 year old 240,000km 3.1 can.

I've only killed one street motor - the 2.5 in my Fiero.  Nylon timing
gear + 200 miles at redline (Montana in 1996) = failure.  Was running
Mobil 1 synthetic at the time.

I just can't use the cheap no-name stuff though, even though I know it's
the same.  It just feels wrong - it's like screw top wine - you know
it's just as good as the stuff in a corked bottle, but it's just not
"right".

I've been using Pennzoil exclusively in my cars (with the exception of
the Fiero incident) since 1995 and this is what's happened to them:
84 Fiero -> sold with busted transmission
90 Beretta -> still have it.  Still runs fine.  Motor will outlast the body.
90 Chev 1/2 Ton -> still have it.  Starting to make lifter noise.  Was
my father-in-law's farm work truck for 15 years.  Odometer broke at
200,000km back in about 2003.
01 Trans Am -> bought new, driven only in summer.   Pennzoil synthetic.
 100hp Nitrous kit for the strip.
86 Jimmy -> rusted into nothing, sold engine to uncle.  Had 260,000km on
it.  Probably still running.
02 Subaru Legacy -> only had a year and a half.  Ask me in another year
when I do the timing belt.

Ray
Steve - 27 May 2008 21:04 GMT
> My intension of the post was to find out if by driving short trips would
> cause excessive sludge build up no matter what kind of oil I used. I only
> mentioned the lifter problem to explain how I found out about the sludge
> problem. They would clatter when the engine started and quiet down. It has
> been doing this for a couple of years. I tried different things to get them
> to quiet down but nothing helped.

Aha!  Did you try oil additives to quiet the lifters? If so, THAT is
almost certainly the source of your sludge.

Noisy lifters on engine start are usually due to oil filters with leaky
anti-drainback valves. Try a different brand of oil filter to fix that
problem.
Mike Romain - 27 May 2008 21:17 GMT
>> My intension of the post was to find out if by driving short trips
>> would cause excessive sludge build up no matter what kind of oil I
[quoted text clipped - 9 lines]
> anti-drainback valves. Try a different brand of oil filter to fix that
> problem.

Jeep engines Really Really don't like Fram oil filters!  They cause a
BAD lifter rattle on start up.

Mike
86/00 CJ7 Laredo, 33x9.5 BFG Muds, 'glass nose to tail in '00
'New' frame in the works for '08.  Some Canadian Bush Trip and Build
Photos: http://mikeromainjeeptrips.shutterfly.com
Dan_Thomas_nospam@yahoo.com - 28 May 2008 15:15 GMT
> > Noisy lifters on engine start are usually due to oil filters with leaky
> > anti-drainback valves. Try a different brand of oil filter to fix that
> > problem.
>
> Jeep engines Really Really don't like Fram oil filters!  They cause a
> BAD lifter rattle on start up.

          Most filters do that, now. Cheap offshore stuff, even some
of the "good" old brands. I use Pennzoil, and they still hold the oil
up in the system. So far. Fram went to pieces about three years ago. I
haven't tried the OEM filters, but I would expect they're still OK.

        Dan
HLS - 26 May 2008 23:07 GMT
>>>> I installed new valve lifters this weekend and when I removed the valve
>>>> cover I was shocked to see how much sludge was built up inside the
[quoted text clipped - 8 lines]
>
> I think the point is that 6 years for lifters is not normal.

Depends...If he has a sludged up engine, then lifter noise is quite likely.
Maybe he didnt need to change them to silence them, but that is another
story.
lugnut - 26 May 2008 14:58 GMT
>My wife drives a 2001 Jeep Wrangler six cylinder. We bought it new and  it
>has 74,000 miles. She works 1 1/2 miles from home, so I'd say 70% of the
>miles are from short trips.

The short trips are the source of your sludge.  The
"detergent" additives in oil are only fully effective above
about 140 deg/f.  The crankcase ventilation system is
usually the first to show signs and effects of sludging
accompanied by reduce efficiency which accelerates the
sludging process.

>I installed new valve lifters this weekend and when I removed the valve
>cover I was shocked to see how much sludge was built up inside the cover and
>on top of the head.

Having to replace the lifter is a sign of other problems.
If the lifters have been affected by the sludge, you may
have reduced oil pressure/flow to the crank bearings because
of the sludge in the oil passages.

>There wasn't just a thin film built up but thick almost like tar. I always
>kept the oil changed every 3,000 mile or 3 months and used a good grade oil
>and filter. I was using Castrol GTX and  switched to synthetic oil about a
>year ago.

Castrol is usually pretty good about controlling sludge,
but... not if the engine is not operating at normal
temperatures.  Ditto for the synthetic.

> My question is because of the short trips and not letting the engine get up
>to operating temp, would this sludge build up happen no matter what brand of
>oil I use, or am I using crappy oil? Thanks for any opinions on this.

Absolutely!  The additives in engine oils are only effective
in engines at normal operating normal operating temps.  The
coolant will be at normal temps much sooner than the lube
oil.  Vehicle operating normall on trips less then 10 miles
or so is considered severe service because there is not
enough time for the oil to reach normal temps for the
additives to work and the cold start condensation extracted
from the oil thru the PVC system.  This mixture of oil vapor
and combustion condensate vapor is what causes the sludge
formation.  There is not much that can be done about sludge
once it reaches a certain point.  "Engine flushes" are
usually a futile effort to avoid rebuilding the engine.  If
your engine still runs well and has good vital signs, I
would put it on a diet of much more frequent oil change
cycles combined with using it more frequently for drives for
25 miles or more.  Note the synthetic oil will not be of
much financial benefit under these conditions. Synthetic may
provide easier starting if you live in a very cold climate.
Make sure you use an oil of the proper grade.  You should
need nothing heavier than a 10w30 in that engine unless you
have low oil pressure/high oil consumption and are looking
for some borrowed time on it.

Lugnut

>Dennis B.
Dennis - 26 May 2008 15:39 GMT
>>My wife drives a 2001 Jeep Wrangler six cylinder. We bought it new and  it
>>has 74,000 miles. She works 1 1/2 miles from home, so I'd say 70% of the
[quoted text clipped - 59 lines]
>
>>.

       Your reply makes a lot of sense.
        Thank you,
        Dennis B.
Mike Romain - 26 May 2008 15:31 GMT
The 4.0 is known for sludge buildup on short trips.

It uses a CCV system instead of a PCV system.  The CCV grommet at the
rear top of the valve cover has a metered hole in it that needs
cleaning.  A paper clip is about the right size.  The plastic tube from
the grommet to the air filter or intake also plugs up with sludge.
'Usually' when this happens some oil spits into the air filter also.

The plastic tube can be soaked in throttle body or carb cleaner be and
reamed out with a chunk of wire or maybe blown out with air.  The tube
and grommet can be purchased.

I had to clean our CCV system once a year because my wife also has a
short drive.  Too short to even have interior heat in the winter.

Mike
86/00 CJ7 Laredo, 33x9.5 BFG Muds, 'glass nose to tail in '00
'New' frame in the works for '08.  Some Canadian Bush Trip and Build
Photos: http://mikeromainjeeptrips.shutterfly.com

> My wife drives a 2001 Jeep Wrangler six cylinder. We bought it new and  it
> has 74,000 miles. She works 1 1/2 miles from home, so I'd say 70% of the
[quoted text clipped - 11 lines]
>
> Dennis B.
Dennis - 26 May 2008 15:41 GMT
> The 4.0 is known for sludge buildup on short trips.
>
[quoted text clipped - 32 lines]
>>
>> Dennis B.

Thanks, I'll check it out.
Dennis
HLS - 26 May 2008 16:55 GMT
> The 4.0 is known for sludge buildup on short trips.
>
[quoted text clipped - 15 lines]
> 'New' frame in the works for '08.  Some Canadian Bush Trip and Build
> Photos: http://mikeromainjeeptrips.shutterfly.com

THAT is a strong answer.. Thanks Mike.
jim - 26 May 2008 17:00 GMT
> The 4.0 is known for sludge buildup on short trips.
>
> It uses a CCV system instead of a PCV system.

By law (in the US) it is required to have a PCV system. I think on all engines
this means at least 2 hoses to the closed crankase. One is connected to the
intake manifold and one to the air cleaner.
    The one sucking fumes from the crankcase is the one that will get plugged or
restricted. The other one is intended to only bring fresh air (from air cleaner)
into the crankcase. If the one gets plugged then the other will blow back into
the air cleaner.  Even when not plugged, if the engine is under heavy load
(vacuum is lowest and  ring blowby the highest) it may blow back thru the air
filter if the engine is worn.

-jim

> The CCV grommet at the
> rear top of the valve cover has a metered hole in it that needs
[quoted text clipped - 29 lines]
> >
> > Dennis B.

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Steve W. - 26 May 2008 17:36 GMT
aim wrote:

>> The 4.0 is known for sludge buildup on short trips.
>>
[quoted text clipped - 11 lines]
>
> -jim

No, the law states that the crankcase cannot be vented directly to the
atmosphere. How the manufacturers do it is up to them. PCV is one way,
CCV is another.

Signature

Steve W.
Near Cooperstown, New York

jim - 26 May 2008 18:19 GMT
> aim wrote:
> >
[quoted text clipped - 17 lines]
> atmosphere. How the manufacturers do it is up to them. PCV is one way,
> CCV is another.

Closed Crankcase Ventilation and Positive Crankcase Ventilation are the same
thing. The point was the hose to the air cleaner is not what plugs up unless the
ventilation has already failed somewhere else for other reasons.

-jim

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Steve - 27 May 2008 21:09 GMT
> Closed Crankcase Ventilation and Positive Crankcase Ventilation are the same
> thing. The point was the hose to the air cleaner is not what plugs up unless the
> ventilation has already failed somewhere else for other reasons.

No, they're not "the same thing." They perform the same function, but
they're not the same.

PCV uses a valve that changes its metering cross-section under changing
engine load. The fact that it has a moving pintle inside it makes it
somewhat self-cleaning, but as we all know PCV valves do eventually
clog. CCV uses a fixed orifice which is a good bit more likely to become
plugged and STAY plugged than a PCV valve with its moving pintle. Its a
good enough system, but requires more careful maintenance than PCV.
jim - 28 May 2008 00:02 GMT
> > Closed Crankcase Ventilation and Positive Crankcase Ventilation are the same
> > thing. The point was the hose to the air cleaner is not what plugs up unless the
> > ventilation has already failed somewhere else for other reasons.
>
> No, they're not "the same thing." They perform the same function, but
> they're not the same.

OK only functionally they are the same. Regardless of what you want to call it
if the suction side of the system becomes restricted on any vehicle the result
is pretty much the same. The point I was making was on any system you need to
look at the suction side. The other tube is only supposed to be carrying fresh
air into the engine so if it gets any crud in that side then the whole system
isn't working as designed.

> PCV uses a valve that changes its metering cross-section under changing
> engine load.

I never mentioned a valve. Besides the various valves on different vehicles
aren't all the same thing either.

>The fact that it has a moving pintle inside it makes it
> somewhat self-cleaning, but as we all know PCV valves do eventually
> clog. CCV uses a fixed orifice which is a good bit more likely to become
> plugged and STAY plugged than a PCV valve with its moving pintle. Its a
> good enough system, but requires more careful maintenance than PCV.

Yes in terms of reliability they probably aren't the same, but the tubing and
sometimes the baffles in the valve cover are also part of the whole system that
can also become clogged on any vehicle.

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Steve - 28 May 2008 20:40 GMT
>>> Closed Crankcase Ventilation and Positive Crankcase Ventilation are the same
>>> thing. The point was the hose to the air cleaner is not what plugs up unless the
[quoted text clipped - 24 lines]
> sometimes the baffles in the valve cover are also part of the whole system that
> can also become clogged on any vehicle.

Can't disagree with the bottom line, but I still say that PCV systems
will tolerate a whole lot more neglect than orifice type CCV.

That said, after reading this thread yesterday I pulled the metering
orifice out of the valve cover of my "new to me" 1999 Jeep 4.0. The
previous owner did a whole lot of short-trip driving (lives 4 miles from
the office) interspersed with a good many road trips. Mine was clean as
a whistle, despite the fact that he never used anything but the cheapest
quick-loob places as long as he had the car (117,000 miles when I picked
it up). So I'm still a little baffled as to why the OP's 4.0 sludged up
so quickly, and I'm still inclined to suspect some additive that he used
to quiet the lifters unless he posts back that he never used any such
additive.
Dennis - 28 May 2008 22:50 GMT
>>>> Closed Crankcase Ventilation and Positive Crankcase Ventilation are the
>>>> same
[quoted text clipped - 47 lines]
> quiet the lifters unless he posts back that he never used any such
> additive.

Back in March of 06  I asked the groups what to do about noisy lifters on
start up. I was advised to use synthetic oil and change oil filters. I was
using Castrol oil and Fram filters.
The Jeep had 58,000 miles on it. So I changed to Mobile1 Synthetic and
Mobile 1 filters.
This did work for about 3 or 4 months and they started clattering again. I
tried several different filters but nothing helped. I never used any
additives and I was afraid to run transmission fluid thru the engine. I
don't know if the orifice was plugged before because my son cleaned the
valve cover
for me. I just know that it was clean when I checked it. The one thing that
I'm going to start doing is driving it to work once or twice a week. I never
realized how bad it is on these engines not to drive them good and hard once
and a while.

Thanks all for taking the time to reply.

Dennis B.
Steve - 29 May 2008 15:18 GMT
>>>>> Closed Crankcase Ventilation and Positive Crankcase Ventilation are the
>>>>> same
[quoted text clipped - 62 lines]
>
> Dennis B.

I'd also keep a close eye on that coolant. You said it was losing
coolant, and with all the other info I now have to wonder if there isn't
some very, very slow path for coolant to get into the oil, increasing
its moisture content and also slowly contaminating it with glycol, which
gets really nasty when mixed with oil. It could be something as
insidious as a casting flaw or porosity in either the head or block.
That kind of thing is much more common on aluminum blocks and heads than
on a solid iron engine like the 4.0, but its not impossible. Even with
all the short-trip driving, it just doesn't sound like it should have
gotten as bad as it did using modern oils- even "cheap" modern oils.
jim - 29 May 2008 15:49 GMT
> I'd also keep a close eye on that coolant. You said it was losing
> coolant, and with all the other info I now have to wonder if there isn't
[quoted text clipped - 6 lines]
> all the short-trip driving, it just doesn't sound like it should have
> gotten as bad as it did using modern oils- even "cheap" modern oils.

I would agree the missing coolant could have something to with it.

But even without that it is easy to see that in the winter time trips of
only 1.5 miles can result in a complete failure of the crankcase
ventilating system. Ice can build up in the tubing each time you make a
trip and the engine never gets warm enough to thaw so after some number of
such short trips their maybe no flow at all. Of course once  the weather
warms up the problem disappears but at that point you could have an
accumulation of sludge.

-jim

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Brent P - 26 May 2008 17:50 GMT
> By law (in the US) it is required to have a PCV system.

The law is that the engine cannot vent to the atmosphere. There is no
restriction on how this is accomplished.
jim - 26 May 2008 21:52 GMT
> > By law (in the US) it is required to have a PCV system.
>
> The law is that the engine cannot vent to the atmosphere. There is no
> restriction on how this is accomplished.

But, there are some very obvious restrictions on how this can be accomplished.
For instance, you can't just seal up the crankcase and expect that to work.  If
you can't figure out why that won't work look at what happened to the OP.
    The phrase "positive crankcase ventilation" came from the California emission
standards back in the early 60's. Later the Feds adopted it. The jeep has the
same system they all have. The plumbing is essentially the same on all, the only
difference is that they all have different designs for controlling the flow into
the engine's intake.

-jim

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Dennis - 26 May 2008 22:48 GMT
>> > By law (in the US) it is required to have a PCV system.
>>
[quoted text clipped - 23 lines]
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After reading the post from Mike I checked to see if that rear tube assembly
was pluged and it wasn't. Not sure what this means but there was a lot of
sludge build up. Thinking about switching from Castrol to Pennzoil because
of the other posts.

Thanks Again,
Dennis
HLS - 27 May 2008 00:54 GMT
"Dennis" <dennis@comcast.net> wrote in message
> After reading the post from Mike I checked to see if that rear tube
> assembly was pluged and it wasn't. Not sure what this means but there was
[quoted text clipped - 3 lines]
> Thanks Again,
> Dennis

I think you are "chasing rabbits".. Castrol is a good oil.  I went away from
Pennzoil
some years ago (and Quaker State, when Pennzoil bought them) because this
brand
tended to varnish my engines.

I really dont think that the brand or quality of oil is your problem.. Could
be wrong,
have been before, but dont think so.
Dennis - 27 May 2008 01:22 GMT
> "Dennis" <dennis@comcast.net> wrote in message
>> After reading the post from Mike I checked to see if that rear tube
[quoted text clipped - 14 lines]
> Could be wrong,
> have been before, but dont think so.

I don't think so either. I agree with Mikes post, it's from the short in
town driving trips plus the style of engine.
I have always used Castrol in my cars and never saw anything like this. I
have always worked out of town and the driving range has been
around 60 miles round trip. I had a 1983 Buick Century with the V-6 3.0 When
I had to replace a head gasket the inside of the engine was
really clean.

Thanks again for all of your replies,
Dennis
Steve W. - 27 May 2008 02:34 GMT
>> "Dennis" <dennis@comcast.net> wrote in message
>>> After reading the post from Mike I checked to see if that rear tube
[quoted text clipped - 24 lines]
> Thanks again for all of your replies,
> Dennis

Maybe you should do what my wife and I did for a while. Trade off
vehicles every other week or so. That way the longer trip will help burn
off the crud that is causing the oil to become sludge. Plus it gives you
a chance to discover any problems before they get to bad.

Signature

Steve W.

Steve - 27 May 2008 21:12 GMT
 I had a 1983 Buick Century with the V-6 3.0 When
> I had to replace a head gasket the inside of the engine was
> really clean.

Well, at least replacing a head gasket on a 4.0 is something you'll
likely NEVER have to do. One of the last car engines made with an iron
head and iron block... the way God intended :-)

(Yes, I own a 4.0.... for a grand total of 2 weeks now. Been wanting one
for years, and I love it. Gets a whole lot better gas mileage than my
440 ;-)
ray - 27 May 2008 04:05 GMT
> "Dennis" <dennis@comcast.net> wrote in message
>> After reading the post from Mike I checked to see if that rear tube
[quoted text clipped - 14 lines]
> Could be wrong,
> have been before, but dont think so.

I'd also worry that if you have a sludged up engine, that switching
brands might make it worse.  For the OP's benefit, what are his options
for desludging short of a total overhaul?

Ray
Mike Romain - 27 May 2008 15:11 GMT
>> "Dennis" <dennis@comcast.net> wrote in message
>>> After reading the post from Mike I checked to see if that rear tube
[quoted text clipped - 20 lines]
>
> Ray

When I am de-sludging, I use an engine flush or more often a pint of
transmission fluid in the oil.  I then change the filter at the 'half
way' point to the next short interval (less than 1000 miles) oil change.
 After a couple changes, things usually clean out.

In one case, I used 4 quarts of mineral spirits in the engine, ran it
for a couple minutes, let it soak for a few hours, then ran it again and
let it soak with one more run then a drain.  This was followed by two
oil changes at 100 mile intervals.  It worked, that engine came back to
life.  It 'was' a last ditch effort on a high mileage beast though, not
like the OP's relatively 'new' engine.

The OP's other issue is the driving will be just adding more sludge as
he is trying to clean out the old stuff....

Swapping vehicles once a week like someone mentioned so it gets a
highway run to heat up sure won't hurt.

Mike
86/00 CJ7 Laredo, 33x9.5 BFG Muds, 'glass nose to tail in '00
'New' frame in the works for '08.  Some Canadian Bush Trip and Build
Photos: http://mikeromainjeeptrips.shutterfly.com
HLS - 27 May 2008 19:58 GMT
"Mike Romain" <romainm@sympatico.ca> wrote in message news:483c1647$0$23296

> When I am de-sludging, I use an engine flush or more often a pint of
> transmission fluid in the oil.  I then change the filter at the 'half way'
[quoted text clipped - 15 lines]
>
> Mike

I ran afoul (pun intended) of Quaker State Oil a couple of years ago and got
a bit of varnish in the engine.  It was obvious on the dipstick, valve
covers, in the lifter
area.   I resorted to the old Mystery Marvel Oil, about 8 ounces,and ran the
car
a couple of hundred miles before oil change.  It seemed to clean up quite
well, and
I changed brands of oil.  No more problems.

My situation was varnish, however, not sludge.

I handle sludge in a slightly different way, similar to what you do.
Mike - 27 May 2008 15:51 GMT
>> "Dennis" <dennis@comcast.net> wrote in message
>>> After reading the post from Mike I checked to see if that rear tube
[quoted text clipped - 20 lines]
>
> Ray

  He already had the cylinder head and valve cover off so they should have
been cleaned before they were reinstalled. Next step would be to run some
engine flush through the engine and then remove the oil pan to clean out any
remaining sludge and check to make sure the oil pickup screen is not blocked.
Next change the oil and filter and use a good quality oil. Monitor the color
of the oil and when it starts to get dirty ( darker color) change the oil and
filter again, this may only take 500-1000 miles. Reapeat the short oil changes
until the oil will stay clean for 2000 miles. Make sure the CCV system is
working properly and all lines are open. If the vehicle will still be used
mainly for short trip driving it should be taken out and driven at highway
speed once a week to boil off any moisture from condensation. If the vehicle
is only driven for short trips like it was before, the sludge problem will
happen again. The  main cause of the sludge is the moisture in the oil. More
frequent oil changes may help but the vehicle needs to be driven long enough
to get the oil hot so that condensation has a chance to be boiled off and
removed by the CCV system.
Mike Romain - 27 May 2008 01:22 GMT
>>>> By law (in the US) it is required to have a PCV system.
>>> The law is that the engine cannot vent to the atmosphere. There is no
[quoted text clipped - 30 lines]
> Thanks Again,
> Dennis

That just basically means there really is no help for your problem.  I
would run an engine flush and change the filter twice for each of the
next two oil changes and do them 'short' to clean it out.

Then just do short changes or take it for a highway burn or better even
a 4x4 'low' range off road cruise once a week to heat it up good and
burn off the water.  The water from condensation causes the sludge.
That works.  Our Cherokee really liked the cruise on the 4x4 trails, it
worked out all the creaks.

Mike
86/00 CJ7 Laredo, 33x9.5 BFG Muds, 'glass nose to tail in '00
'New' frame in the works for '08.  Some Canadian Bush Trip and Build
Photos: http://mikeromainjeeptrips.shutterfly.com
Dennis - 27 May 2008 01:37 GMT
>>>>> By law (in the US) it is required to have a PCV system.
>>>> The law is that the engine cannot vent to the atmosphere. There is no
[quoted text clipped - 45 lines]
> 'New' frame in the works for '08.  Some Canadian Bush Trip and Build
> Photos: http://mikeromainjeeptrips.shutterfly.com

Thanks Mike, I will take your advice.
We love the Jeep and want to keep it for a long time, and I don't want to
remove the head again any time soon.
By the way the most difficult part was disconnecting the cats from the
exhaust manifolds. The bolts are held on with U-Nuts.
There are four of them. I couldn't get a good bite on them because the pre -
cats are in the way. The more I was able to loosen them the tighter they
got.
It was like they automatically cross threaded. I ended up cutting them off
with a torch. Do you know of an eaiser way?

Thanks,
Dennis
jim - 27 May 2008 03:13 GMT
> After reading the post from Mike I checked to see if that rear tube assembly
> was pluged and it wasn't. Not sure what this means but there was a lot of
> sludge build up.

If there was a lot of sludge build up in the valve covers you it would be very
likely it was also building up inside that tubing since that is exposed to all
the vapors produced inside the engine.  It may not be plugged but it is probably
restricted.

-jim

>Thinking about switching from Castrol to Pennzoil because
> of the other posts.
>
> Thanks Again,
> Dennis

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Brent P - 27 May 2008 01:25 GMT
>> > By law (in the US) it is required to have a PCV system.
>>
>> The law is that the engine cannot vent to the atmosphere. There is no
>> restriction on how this is accomplished.
>
> But, there are some very obvious restrictions on how this can be accomplished.

Design constraints such that a part or system designs itself was not
what I was responding to. I was responding to a matter of law.
Mike Romain - 26 May 2008 18:25 GMT
>> The 4.0 is known for sludge buildup on short trips.
>>
[quoted text clipped - 11 lines]
>
> -jim

Well when the 'CCV' system on the "USA" made Jeep engine blocks up, it
also puts a lot of oil into the intake hose from the air filter, enough
to fail emissions with high HC's, so it also needs a clean usually.

Jeep did away with the PCV system on their 6's when they did away with
carburetors back in the 90's by the way.  They use a CCV system.

Mike

>> The CCV grommet at the
>> rear top of the valve cover has a metered hole in it that needs
[quoted text clipped - 33 lines]
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HLS - 26 May 2008 20:41 GMT
"Mike Romain" <romainm@sympatico.ca> wrote in message news:483af260$0$28618

> Well when the 'CCV' system on the "USA" made Jeep engine blocks up, it
> also puts a lot of oil into the intake hose from the air filter, enough to
[quoted text clipped - 4 lines]
>
> Mike

This same factor was one of the proposed causes for the Toyota engine
failures
when the oil sludged or gelled.  Toyota said that failure to change oil
frequently enough
was a factor in every case, BUT there was also a situation with changes to
the PCV
system which were also implicated.

In all likelihood, it was a little of both.

The OP's problem would have to be something precipitated by more than just
short drives, type of oil, etc, since the OP changed oil religiously.  I
think you have
hit the nail on the head.
spamTHISbrp@yahoo.com - 28 May 2008 14:22 GMT
> The 4.0 is known for sludge buildup on short trips.
>
[quoted text clipped - 31 lines]
>
> > Dennis B.

Just-a-wondering, for a short-trip engine would any benefit arise from
closing up the cranckcase and plumbing it to manifold vacuum? Yes,
there's a bunch of seal-related stuff you need to do, but just looking
at it theoretically.

Dave
Mike Romain - 28 May 2008 15:07 GMT
>> The 4.0 is known for sludge buildup on short trips.
>>
[quoted text clipped - 37 lines]
>
> Dave

The CCV system 'is' plumbed into the intake manifold and has a constant
'metered' suction.  In order for 'suction' to take place, there has to
be an 'intake' matching the draw.  Running a vacuum wouldn't draw the
humid air out, it needs flow.

Now maybe if something could be rigged up to increase the flow across
the head without messing up the fuel/air mix.....

Mike
Calab - 28 May 2008 00:46 GMT
> There wasn't just a thin film built up but thick almost like tar. I always
> kept the oil changed every 3,000 mile or 3 months and used a good grade oil
> and filter. I was using Castrol GTX and  switched to synthetic oil about a
> year ago.

I've heard that "AutoRX" is good at removing gunk like this. Never
tried it myself as it's too expensive to ship up here to Canada.

>  My question is because of the short trips and not letting the engine get up
> to operating temp, would this sludge build up happen no matter what brand of
> oil I use, or am I using crappy oil? Thanks for any opinions on this.

Short trips are going to leave moisture in the oil for sure. Sythetics
might help, but you really need to take it out for a run once in a
while.

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HLS - 28 May 2008 02:44 GMT
"Calab" <myspam@csd.ca> wrote in message news:831%j.172075
> Short trips are going to leave moisture in the oil for sure. Sythetics
> might help, but you really need to take it out for a run once in a
> while.

Apparently synthetics did not help in this case.
Brent P - 28 May 2008 05:25 GMT
> "Calab" <myspam@csd.ca> wrote in message news:831%j.172075
>> Short trips are going to leave moisture in the oil for sure. Sythetics
>> might help, but you really need to take it out for a run once in a
>> while.
>
> Apparently synthetics did not help in this case.

the sludge was already there... synthetic oil didn't likely add to the
mess and probably cleaned it some of it out.
HLS - 28 May 2008 13:17 GMT
>> "Calab" <myspam@csd.ca> wrote in message news:831%j.172075
>>> Short trips are going to leave moisture in the oil for sure. Sythetics
[quoted text clipped - 5 lines]
> the sludge was already there... synthetic oil didn't likely add to the
> mess and probably cleaned it some of it out.

He had changed to synthetics a year ago, and changed every three thousand
miles.
If the dino oil had been involved in the original sludge, which is not
likely unless the
crankcase ventilation system were the culprit in the first place, then the
synthetic didnt
do much of a job of dispersing the sludge and keeping it from recurring.

I dont think the oil is the problem.
Brent P - 28 May 2008 13:51 GMT
>>> "Calab" <myspam@csd.ca> wrote in message news:831%j.172075
>>>> Short trips are going to leave moisture in the oil for sure. Sythetics
[quoted text clipped - 13 lines]
> synthetic didnt
> do much of a job of dispersing the sludge and keeping it from recurring.

Synthetic isn't a magic cleaner that removes the sludge that's already
there. It can do some, but expecting it to clean out an engine is a bit
much.
Scott Dorsey - 28 May 2008 15:20 GMT
>Synthetic isn't a magic cleaner that removes the sludge that's already
>there. It can do some, but expecting it to clean out an engine is a bit
>much.

There are some synthetic oils that have a lot of detergents in them and also
act as pretty good solvents.  These oils _will_ clean out gunk.  There are a
lot more that don't.  Whether the base is synthetic or not does not really
have very much to do with how effective at removing varnish an oil is.
--scott
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HLS - 28 May 2008 19:28 GMT
"Scott Dorsey" <kludge@panix.com> wrote in message news:g1jpo0$fu8

> There are some synthetic oils that have a lot of detergents in them and
> also
[quoted text clipped - 3 lines]
> have very much to do with how effective at removing varnish an oil is.
> --scott

I can accept that not all synthetics have the glowing characteristics that
are sometimes attributed to them, across the board.

I would not really expect many of them to be very good solvents.  That isn't
their role, nor is it always desirable. The polyesters are probably better
at this
than are the polyolefins.

I would still expect almost any sort of oil (with frequent changes) to have
had
a positive effect on the  sludging that the OP has detected, but this would
not
seem to be the case....or, the sludge is forming so quickly that this effect
is not noticeable.
Scott Dorsey - 28 May 2008 19:54 GMT
>"Scott Dorsey" <kludge@panix.com> wrote in message news:g1jpo0$fu8
>>
[quoted text clipped - 12 lines]
>at this
>than are the polyolefins.

Yes, and for a motor oil it often is not desirable, because it winds up
causing issues with seals, and it also can get a lot of old varnish into
solution and plug your filter up too.  

For some applications it's a big deal... I am amazed at the ability of the
Royal Purple Synfilm to clean old crusty gunk out of sleeve bearings on
small motors, for instance.  

>I would still expect almost any sort of oil (with frequent changes) to have
>had
>a positive effect on the  sludging that the OP has detected, but this would
>not
>seem to be the case....or, the sludge is forming so quickly that this effect
>is not noticeable.

Could be.  Or it could be that the sludge is so extensive and so sticky that
it's just hard to remove.  Used to be on those old Valiants you'd pull the
valve covers every year and scrape gunk out with a putty knife....
--scott
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Steve - 28 May 2008 20:46 GMT
> Could be.  Or it could be that the sludge is so extensive and so sticky that
> it's just hard to remove.  Used to be on those old Valiants you'd pull the
> valve covers every year and scrape gunk out with a putty knife....
> --scott

Ruh??? I've had a whole lot of old Mopars (a Valiant included) and never
had a sludge issue until Dad's 92 5.2, which developed the issue because
it had that early-Magnum intake problem where the exhaust crossover
passage leaks into the lifter valley.
HLS - 29 May 2008 00:40 GMT
"Scott Dorsey" <kludge@panix.com> wrote in message news:g1k9ps$7r3
> Could be.  Or it could be that the sludge is so extensive and so sticky
> that
> it's just hard to remove.  Used to be on those old Valiants you'd pull the
> valve covers every year and scrape gunk out with a putty knife....
> --scott

You arent talking about those old slant six engines, are you?  I have seen
them
that looked like the La Brea tar pits, BUT they may have had 300,000 miles
on
them.
Steve - 28 May 2008 20:43 GMT
>> Synthetic isn't a magic cleaner that removes the sludge that's already
>> there. It can do some, but expecting it to clean out an engine is a bit
[quoted text clipped - 5 lines]
> have very much to do with how effective at removing varnish an oil is.
> --scott

True. From the reading I've done over the last couple of years, it
appears that there are a lot of synthetics on the market now that are
decidedly inferior to the better "dino juice" oils. Furthermore, the
good dino juices are now turning in longevity numbers (total base
number, viscosity increase, and wear metal content) that rival the good
synthetics.
 
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