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Car Forum / Driving, Maintenance, Tuning / Maintenance and Repair / June 2005

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How a manual transmission works... a question

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larrybud2002@yahoo.com - 24 May 2005 19:34 GMT
Trying to understand more about manual's, and came across this
excellent article:

http://auto.howstuffworks.com/transmission5.htm

However, here's the part I don't get:  What is preventing the driver
from shifting into reverse while going 60 miles an hour?

>From the colored diagram....   Please correct me if I have this wrong:
The purple collars are always spinning when the car is moving.  The
blue, red, and green STOP spinning when the clutch is in neutral and
the clutch is pushed in, or at least, spinning slowly from the friction
of the output shaft (yellow) rubbing on the bearings that the blue
gears ride on.  

TIA!
Don Bruder - 24 May 2005 20:11 GMT
> Trying to understand more about manual's, and came across this
> excellent article:
[quoted text clipped - 3 lines]
> However, here's the part I don't get:  What is preventing the driver
> from shifting into reverse while going 60 miles an hour?

Nothing whatsoever, beyond the difficulty likely to be encountred in
trying to get the involved gears to mesh at those speeds. (never mind
the fact that the tranny is likely to actively fight you due to the fact
that the reverse gear is being driven "the wrong way" by the
forward-turning wheels/driveline)

Muscle it hard enough, and/or play with the throttle right, and you
could indeed do it - Although you'll almost certainly wish you'd failed
within a second or so of your "achievement". A grenaded clutch disk
(spun apart by way too many RPMs) would be the most likely outcome, I
would think, with other parts possibly "going south" on you as well -
Perhaps with great noise and violence...

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Don Bruder - dakidd@sonic.net - New Email policy in effect as of Feb. 21, 2004.
Short form: I'm trashing EVERY E-mail that doesn't contain a password in the
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larrybud2002@yahoo.com - 25 May 2005 13:31 GMT
> > Trying to understand more about manual's, and came across this
> > excellent article:
[quoted text clipped - 9 lines]
> that the reverse gear is being driven "the wrong way" by the
> forward-turning wheels/driveline)

I understand that if the clutch is engaged, but why would it be turning
if the clutch is pressed in?

If you look at the 2nd diagram on that page above, but input shaft
(green), layshaft (red) and blue gears should NOT be turning when the
clutch is pressed in and the tranny in neutral, right?  If I'm
incorrect in this, please explain why.
N8N - 25 May 2005 14:54 GMT
> > > Trying to understand more about manual's, and came across this
> > > excellent article:
[quoted text clipped - 17 lines]
> clutch is pressed in and the tranny in neutral, right?  If I'm
> incorrect in this, please explain why.

The reverse gear is still being driven "backwards" by the rear wheels
so even if the input shaft and layshaft have completely spun down,
you'll have quite a bit of speed mismatch.  Now some modern vehicles
have synchros on reverse so you theoretically *could* engage reverse at
speed if you wanted to; not that that wouldn't be a spectacularly bad
idea...

nate
larrybud2002@yahoo.com - 25 May 2005 16:49 GMT
> > > > Trying to understand more about manual's, and came across this
> > > > excellent article:
[quoted text clipped - 21 lines]
> so even if the input shaft and layshaft have completely spun down,
> you'll have quite a bit of speed mismatch.

How is it driven backwards if the tranny is in neutral?  The reverse
gear isn't engaged, is it?   IOW, on that diagram, the blue gears are
riding on bearings, are they not?  They'not not connected to the
differential, only the purple dogs are, right?
N8N - 25 May 2005 19:06 GMT
> > > > > Trying to understand more about manual's, and came across this
> > > > > excellent article:
[quoted text clipped - 26 lines]
> riding on bearings, are they not?  They'not not connected to the
> differential, only the purple dogs are, right?

Sorry, I mis-spoke.  The reverse *dog* is being driven by the wheels,
and the reverse *gear* will be driven by the input shaft/layshaft.
There's going to be a speed differential between the two at any speed.
Even if the clutch is held disengaged long enough for the clutch/input
shaft/layshaft/reverse gear assembly to spin down to 0 RPM the reverse
dog will still be spinning with the output shaft at whatever RPM the
driveshaft is turning.  Thus if there is no synchronizer at any speed
above a couple MPH you will get a lot of metal on metal noises and
nothing much will happen when attempting to shift into reverse.  If
there *is* a synchronizer, when you try to engage the dog the synchro
will spin up the gear/layshaft/input shaft/clutch etc. *in the opposite
of normal direction* which will allow engagement of reverse but
probably wouldn't yield very desirable results should you release the
clutch after doing so.

nate
larrybud2002@yahoo.com - 25 May 2005 19:15 GMT
> > > > > > Trying to understand more about manual's, and came across this
> > > > > > excellent article:
[quoted text clipped - 36 lines]
> above a couple MPH you will get a lot of metal on metal noises and
> nothing much will happen when attempting to shift into reverse.

Ok, now we're getting somewhere... Is there no reverse synchronizer in
transmissions?
N8N - 25 May 2005 19:19 GMT
larrybud2...@yahoo.com wrote:

> > > > > > > Trying to understand more about manual's, and came across this
> > > > > > > excellent article:
[quoted text clipped - 39 lines]
> Ok, now we're getting somewhere... Is there no reverse synchronizer in
> transmissions?

Traditionally no, but some newer transmissions do have one.

nate
Steve - 25 May 2005 21:49 GMT
> Ok, now we're getting somewhere... Is there no reverse synchronizer in
> transmissions?

Most didn't in years past. In theory there shouldn't be a need for it...
since its not intended to be shifted into while moving. I think some
newer trannies have reverse synchros just to stop the clutch plate from
spinning when people jump in, punch the pedal, and slam the lever into
reverse without waiting for the clutch plate to stop spinning.

Lots of older vehicles had unsynchronized first gear, for the same
reason- no need to shift into first when moving (except when
dowhshifting, and a quick double-clutch fixes that problem).
N8N - 25 May 2005 22:11 GMT
> > Ok, now we're getting somewhere... Is there no reverse synchronizer in
> > transmissions?
[quoted text clipped - 8 lines]
> reason- no need to shift into first when moving (except when
> dowhshifting, and a quick double-clutch fixes that problem).

A simplistic explanation of what happens when trying to exit a slow
corner in an old American car with the 3-on-the-tree "suggestion lever"
:)  Unless you have that mechanical sympathy and a certain level of
understanding between you and your car, you usually end up at a dead
stop before you find first gear, which I guess, does solve the
problem...

nate
Mike Romain - 24 May 2005 20:29 GMT
> Trying to understand more about manual's, and came across this
> excellent article:
[quoted text clipped - 3 lines]
> However, here's the part I don't get:  What is preventing the driver
> from shifting into reverse while going 60 miles an hour?

Absolutely nothing, I have done it.  I hit reverse in a car once and
only locked the rear wheels into a chirp when I realized it.  Nothing
blew up....  I was lucky....

Mike
86/00 CJ7 Laredo, 33x9.5 BFG Muds, 'glass nose to tail in '00
88 Cherokee 235 BFG AT's
Don Bruder - 24 May 2005 21:17 GMT
> > Trying to understand more about manual's, and came across this
> > excellent article:
[quoted text clipped - 7 lines]
> only locked the rear wheels into a chirp when I realized it.  Nothing
> blew up....  I was lucky....

Yep, that would make two of us - Although I accomplished mine in a car
with an automatic. Had this "hit the lights all green" strategy that
seemed to do *WAY* better than 75% - Come off the the north/south
freeway onto the east/west freeway leading into town, and mash the
throttle for all it could give me/all traffic allowed in the space
between the end of the off-ramp and the "Freeway ends 1 mile" sign.
Usually that meant I'd be hitting somewhere between 70 and 80 as I blew
past the sign. Bump the shifter into neutral, and coast in to the first
light, which would (more often than not) change green just as I rolled
up at about 40-ish. If I caught the first one, bumping it back into gear
and holding at 40 would put me through the entire ten light sequence
with every one of them green my way.

One day I did this for probably the 100th time, if not more, only my
"bump" was a bit too energetic, and I went through neutral and into
reverse... <SHREEEEEIIIIIIIIK!> Smoking rubber, a.s-end juddering around
like it was about to go into bucking bronco mode, and me grabbing wildly
at the gearshift with one hand while trying to keep the car pointed
straight with the other, and the engine stalling out. It was a rather
"interesting" ride that I don't have any wish to go on again!

Didn't do any damage (that was evident right then, anyway... Strongly
suspect that it WAS the death-stroke for the tranny, though, since it
was only a couple months later that the thing went completely
tango-uniform) but by all rights, that transmission should have gone off
like a bomb... Manual or automatic, they just aren't made for being
punched into reverse at 70+!

Signature

Don Bruder - dakidd@sonic.net - New Email policy in effect as of Feb. 21, 2004.
Short form: I'm trashing EVERY E-mail that doesn't contain a password in the
subject unless it comes from a "whitelisted" (pre-approved by me) address.
See <http://www.sonic.net/~dakidd/main/contact.html> for full details.

timbirr@mailcity.com - 25 May 2005 19:38 GMT
Shifted into reverse once while driving a automatic Ford Crown
Victoria. It was a rental car I had just picked up at the airport and I
hadn't taken the time to "adjust" everything before I left the lot.

Decided to adjust the height of the steering wheel while hitting about
60 mph. Only the "steering wheel adjustment lever" I grabbed was
actually the gear shifter.

Car came to a complete dead stop with as mentioned a horrrific
screeching of tires.  Started right up however and I drove it some 25
hours with no problem before returning it to Hertz.  Don't know what
happened to it a month down the line, however.....
Louis M. Brown - 13 Jun 2005 23:46 GMT
>> > Trying to understand more about manual's, and came across this
>> > excellent article:
[quoted text clipped - 35 lines]
>like a bomb... Manual or automatic, they just aren't made for being
>punched into reverse at 70+!

Yea, other than burning the CRAP out of the reverse/high clutch pack
(reverse/low if GMC, don't know Mopar trans too well, )  and the band,
there's probably not too much else you could screw up.  Of course, all
that clutch material that's suddenly been given a permanent vacation
from the disks (and the band!) would probably have contributed to the
death of that trans...

but, sh.t happens. :)

-LMB
Steve W. - 24 May 2005 21:28 GMT
> Trying to understand more about manual's, and came across this
> excellent article:
[quoted text clipped - 12 lines]
>
> TIA!

Nothing.  Just like most transmissions you can shift into reverse from a
forward gear. If your REALLY lucky the only thing that happens is that
the rear tires lock up and the engine quits and you slide to a stop. If
your unlucky, the trans will go into gear and then grenade the weakest
part in the driveline. What that part is depends on the vehicle.
Anything from U-Joints to the clutch disc or even the crankshaft in the
engine. Something will give.

Signature

Steve Williams

HLS@nospam.nix - 24 May 2005 21:35 GMT
Some cars used to have a reverse lockout which helped to prevent disaster
when overvigorously
shifting.

It isnt likely you would get it completely into reverse while moving
forward, but even to snag a little
bit of the gear could, would, cause splinters to fly.
Don Stauffer - 25 May 2005 15:31 GMT
> Some cars used to have a reverse lockout which helped to prevent disaster
> when overvigorously
[quoted text clipped - 3 lines]
> forward, but even to snag a little
> bit of the gear could, would, cause splinters to fly.

The percentage that had that lockout was small, in my experience. None
of my cars had it. I have driven ones that did, however.  Usually it
required an upward 'lifting' of the lever when going into reverse.
Hugo Schmeisser - 26 May 2005 14:52 GMT
> > Some cars used to have a reverse lockout which helped to prevent
> > disaster when overvigorously
[quoted text clipped - 8 lines]
> Usually it required an upward 'lifting' of the lever when going into
> reverse.

Most of the (new-ish) cars I've driven have had a reverse lockout of
some kind on the lever mechanism.

Several kinds come to mind:
Push down on lever whilst moving to reverse
Pull up on lever whilst moving to reverse
Pause in the centre of the pattern (neutral) first, then to reverse
Two-fingered handle to pull up whilst moving to reverse
shiden_kai - 24 May 2005 21:53 GMT
> However, here's the part I don't get:  What is preventing the driver
> from shifting into reverse while going 60 miles an hour?

Depends on what gear you are shifting from.  If you stick
it in neutral, you can go straight into reverse.  If you have
a trans that's a 5 speed with reverse directly below 5th gear,
these will have a reverse lockout that prevents you going
directly from 5th to reverse.  On other types of patterns,
there is often a reverse "gate" that you have to go through
to get to reverse.  Under normal conditions it's unlikely that
you will go thru the gate while shifting gears, it takes a bit
more effort to go thru the gate and into reverse.

Ian
Steve - 24 May 2005 22:29 GMT
> However, here's the part I don't get:  What is preventing the driver
> from shifting into reverse while going 60 miles an hour?

A greyish organ with lots of lumps and folds, located between the
driver's ears.
Thomas Tornblom - 24 May 2005 22:47 GMT
> > However, here's the part I don't get:  What is preventing the driver
>
> > from shifting into reverse while going 60 miles an hour?
>
> A greyish organ with lots of lumps and folds, located between the
> driver's ears.

Plus a *very* pronounced grinding noise when he attempts to do it.
John S. - 25 May 2005 02:50 GMT
"What is preventing the driver from shifting into reverse while going
60 miles an hour?"

JS>  Aside from the fact that it would take a real effort to grind
those gears together I suspect the overriding reason would be cost.  A
boneyard gearbox on most cars will set you back $2k.  If you can't find
one a new one may exceed the value of a used car.
Old Wolf - 27 May 2005 05:11 GMT
> Trying to understand more about manual's, and came across this
> excellent article:
[quoted text clipped - 7 lines]
> of the output shaft (yellow) rubbing on the bearings that the blue
> gears ride on.

Something I hadn't considered before: this diagram shows that when
you're in gear, ALL of the blue and red gears are moving.

Now I understand why people quote such high figures for
power loss in the transmission! (eg. 300hp at engine = 220hp
at wheels).
Paul Hovnanian P.E. - 28 May 2005 03:09 GMT
> Trying to understand more about manual's, and came across this
> excellent article:
[quoted text clipped - 3 lines]
> However, here's the part I don't get:  What is preventing the driver
> from shifting into reverse while going 60 miles an hour?

The damage deposit you left with the auto rental agency.

Signature

Paul Hovnanian     mailto:Paul@Hovnanian.com
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