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Car Forum / Driving, Maintenance, Tuning / Maintenance and Repair / August 2005

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oil pump came with gasket?

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Ryan Underwood - 13 Aug 2005 19:31 GMT
Ok, I just got my new crank-mounted oil pump.  It came with a blue paper
gasket instead of the factory o-rings (no gasket came off the old pump).  The
gasket goes all around the pump and also covers the o-ring slots around the
oil passages.

Should I use the gasket?

If so/not, where should I apply RTV?
=AB Paul =BB - 13 Aug 2005 19:58 GMT
> Ok, I just got my new crank-mounted oil pump.  It came with a blue paper
> gasket instead of the factory o-rings (no gasket came off the old pump).  The
[quoted text clipped - 4 lines]
>
> If so/not, where should I apply RTV?

You got the wrong pump.  Take it back and get the correct one.
Ryan Underwood - 13 Aug 2005 21:40 GMT
"=?x-user-defined?Q?=AB?= Paul =?x-user-defined?Q?=BB?=" <"     =?x-user-defined?Q?=AB?= Paul =?x-user-defined?Q?=BB?="@houston.rr.com> writes:

>> Ok, I just got my new crank-mounted oil pump.  It came with a blue paper
>> gasket instead of the factory o-rings (no gasket came off the old pump).  The
[quoted text clipped - 4 lines]
>>
>> If so/not, where should I apply RTV?

>You got the wrong pump.  Take it back and get the correct one.

It's the correct pump.  It is identical in every way to the broken one except
that it's not broken.  The difference is the gasket.  The oil passages are
not *blocked* by the gasket, I'm just not sure if a plain gasket is
sufficient to seal an oil pump housing up to the block.  (On the bottom of
the pump where it meets a flange of the oil pan I'm using ultrablack RTV.)

I was thinking of putting some ultrablack RTV in the o-ring grooves and then
using the gasket as-is.  How bad of an idea is that?
=AB Paul =BB - 13 Aug 2005 21:51 GMT
> "=?x-user-defined?Q?=AB?= Paul =?x-user-defined?Q?=BB?=" <"     =?x-user-defined?Q?=AB?= Paul =?x-user-defined?Q?=BB?="@houston.rr.com> writes:
>
[quoted text clipped - 17 lines]
> I was thinking of putting some ultrablack RTV in the o-ring grooves and then
> using the gasket as-is.  How bad of an idea is that?

Does the dealer's parts diagrams show either a gasket or o-rings?
I'd probably check with them first just to make sure.
I don't like using "stuff" when there is any chance of some of
it flaking off and getting into the very small oil passages.
Ryan Underwood - 13 Aug 2005 23:16 GMT
"=?x-user-defined?Q?=AB?= Paul =?x-user-defined?Q?=BB?=" <"     =?x-user-defined?Q?=AB?= Paul =?x-user-defined?Q?=BB?="@houston.rr.com> writes:

>> I was thinking of putting some ultrablack RTV in the o-ring grooves and then
>> using the gasket as-is.  How bad of an idea is that?

>Does the dealer's parts diagrams show either a gasket or o-rings?

The dealer diagram shows neither.  The factory manual mentions neither.  The
teardown manual mentions o-rings.  I couldn't tell whether the black residue
that I was peeling out of the old pump was RTV or melted o-ring material.

>I'd probably check with them first just to make sure.

I did.  They had no idea and suggested I buy their oil pump at 2X the cost.
But they couldn't tell me whether or not it would come with o-rings or a
gasket.  Part of the problem may be that this is an Isuzu motor in a GM car
(Geo Storm, Isuzu 4XE1)

I also obtained a Beck Arnley pump (supposed to be OEM identical) and it came
with no gasket and no o-rings.  Calling B/A yielded only the answer that they
do not supply o-rings.  The o-rings, if any, are too strange a size to find
at a parts store, even in those A/C assortments (I tried).

>I don't like using "stuff" when there is any chance of some of it flaking
>off and getting into the very small oil passages.

I was thinking of using just enough to fill up the o-ring grooves, and
counting on the gasket everywhere else.

On the pan, I was planning to use enough to fill in the machined depressions
in the pan lip, and then spreading the rest across the pan flange with a
putty knife to get a good seal with the bottom of the pump.  The oil will be
drained and replaced before running the pump.
wws - 14 Aug 2005 01:12 GMT
> "=?x-user-defined?Q?=AB?= Paul =?x-user-defined?Q?=BB?=" <"     =?x-user-defined?Q?=AB?= Paul =?x-user-defined?Q?=BB?="@houston.rr.com> writes:
>
[quoted text clipped - 29 lines]
> putty knife to get a good seal with the bottom of the pump.  The oil will be
> drained and replaced before running the pump.

Have you asked on the Isuzu newsgroup?
Those grooves may not be for o-rings, esp. since you didn't take any out.
Ryan Underwood - 14 Aug 2005 03:49 GMT
>Have you asked on the Isuzu newsgroup?
>Those grooves may not be for o-rings, esp. since you didn't take any out.

It's possible.  It wouldn't be the first time the teardown manual has been
wrong.  I don't appear to get an Isuzu newsgroup, but I have been asking on
two Isuzu forums with very little response.  The one response I did get came
in too late to stop what I was already in the process of doing.  It suggested
using Gaskacinch or Felco bond and never to use RTV anywhere near an oil
pump.

Here's what I did.  Flames welcome.

- Primed the pump by submerging intake in a pan of new oil and turning the
 rotor until oil appeared at the output
- Cleaned off all oil
- Applied ultrablack RTV into factory o-ring grooves ONLY
- Applied gasket
- Went to install pump
- Realized oil was coming out of hole still
- Allowed all oil to drain from hole, sprayed gasket with brake cleaner and
 wiped as best I could, gasket was stained a bit
- Went to install pump
- Applied ultrablack RTV to oil pan surface that pump sits on (some kind of
 red sealer was there before and was cleaned off)
- Smoothed out RTV towards outer edge of pan with a plastic scraper
- Put pump up to block
- Realize crank squared off areas are not lined up with pump
- Line up pump
- Put pump up to block
- Top part of gasket caught on something, gasket comes partially loose.  then
 got RTV on the gasket while pulling it back down
- Attempt to rectify the previous problem by moving the gasket back into
 place and cleaning RTV off it, along with more oil that had come out of the
 pump onto the gasket (maybe priming it wasn't a great idea)
- Put pump up to block
- It's going on now...
- Notice part of seal lip is in FRONT of the crankshaft
- Attempt to fix seal lip, but seal spring came out
- Swear loudly
- Pull down pump to rectify that problem
- Reinstall seal spring back around seal lip with small screwdriver and
 verify lip is undamaged
- Put pump up to block
- Use flathead screwdriver held in my 3rd hand to get seal lip around
 crankshaft
- Pump is now on
- Install bottom screws (removed studs in favor of screws for ease of
 extraction) through oil pan into pump
- Install bolts through pump into block according to position they were
 removed in, as laid out on shop towel
- Realize one of 8 bolts is missing
- Swear some more and wonder how a bolt just walked off
- Torque all existing bolts to 10 Nm
- Leave overnight for RTV to setup
 
I guess I'll get the missing bolt at the dealer on monday.  But if I
seriously fubared by using RTV I guess it's a moot issue.  I didn't see any
other way to seal up the oil pan to pump, but I wouldn't be surprised if it
was the wrong thing to put in those grooves.
wws - 14 Aug 2005 04:33 GMT
>>Have you asked on the Isuzu newsgroup?
>>Those grooves may not be for o-rings, esp. since you didn't take any out.
[quoted text clipped - 55 lines]
> other way to seal up the oil pan to pump, but I wouldn't be surprised if it
> was the wrong thing to put in those grooves.

Nah, You're ok.
That pump casting could be the basis for a pump for a different engine.
Too bad about the bolt. Smack the cat.
Ryan Underwood - 14 Aug 2005 05:26 GMT
>Nah, You're ok.
>That pump casting could be the basis for a pump for a different engine.

Maybe.  I'm not so worried about that as I am the comment on the board that
RTV is not safe to use around oil pumps.  Providing a reason for that
assertion would have helped.

Maybe the reason is that people tend to use way too much RTV, and it's better
to use none than too much?  I definitely don't have that problem, I am as
sparing as possible when it comes to RTV.  I can see how too much RTV would
be a problem here - if it restricts an oil passage or if little strings of
RTV get into the oil and stick to the pick-up screen, you are in big trouble.

I'm also worried about the oil I got on the gasket.  That's usually a bad
thing.  How easily are leak paths formed when you get oil on them like that?

I torqued all the bolts to spec (10 Nm) but they still feel like they can be
tightened without much more effort.  I guess that just demonstrates how easy
it is to over-torque them.  Then again, I wonder if the factory torque specs
would be different if they were spec'd with a gasket installed...

I could just be a worry-wart.  Probably the feeling of maybe having to tear
it down and do this again, or losing my motor, is instilling some regrets in
me about the procedure.  I can't identify anything specific I did wrong, just
several murky areas.

>Too bad about the bolt. Smack the cat.

He continues to insist that someone else did it.  Liar, I was the only one in
the garage, and I never lose/kick/slip on anything...
=AB Paul =BB - 14 Aug 2005 02:53 GMT
> >> I was thinking of putting some ultrablack RTV in the o-ring grooves and then
> >> using the gasket as-is.  How bad of an idea is that?
[quoted text clipped - 27 lines]
> putty knife to get a good seal with the bottom of the pump.  The oil will be
> drained and replaced before running the pump.

I have never worked on an Isuzu engine.  The GM's I am familiar with
just use a crank seal and housing gasket but no other seals.
Ryan Underwood - 14 Aug 2005 05:09 GMT
"=?x-user-defined?Q?=AB?= Paul =?x-user-defined?Q?=BB?=" <"     =?x-user-defined?Q?=AB?= Paul =?x-user-defined?Q?=BB?="@houston.rr.com> writes:

>I have never worked on an Isuzu engine.  The GM's I am familiar with
>just use a crank seal and housing gasket but no other seals.

Well, that's what I put on (gasket and crank seal), with the exception of
ultrablack RTV in the grooves where the teardown manual claims o-rings belong
in.  Do yours sit on top of part of the oil pan, and if so what do you use to
seal that up?  I used more ultrablack there, spread evenly with a plastic
scraper.
=AB Paul =BB - 14 Aug 2005 06:37 GMT
> "=?x-user-defined?Q?=AB?= Paul =?x-user-defined?Q?=BB?=" <"     =?x-user-defined?Q?=AB?= Paul =?x-user-defined?Q?=BB?="@houston.rr.com> writes:
>
[quoted text clipped - 6 lines]
> seal that up?  I used more ultrablack there, spread evenly with a plastic
> scraper.

Yes.  Definitely use RTV on the front of the pan.  And especially on
any corners.
pater - 14 Aug 2005 12:16 GMT
Your solution is simple. If there is a groove for an O ring, put one
in, put the pump on, throw the gasket in the trash, have a nice day.
It's all you need to seal the situation, no RTV required.
Ryan Underwood - 14 Aug 2005 17:10 GMT
>Your solution is simple. If there is a groove for an O ring, put one
>in, put the pump on, throw the gasket in the trash, have a nice day.

That'd be great, except finding o-rings of the correct size proved to be
more difficult than I had time for.  I exhausted the o-rings at Advance, and
the dealer was not helpful aside from suggesting that maybe their pump came
with the o-rings (the o-rings were not shown on their diagram, however).

>It's all you need to seal the situation, no RTV required.

Yup.  That's why I would have much preferred to do that.
MasterBlaster - 14 Aug 2005 12:21 GMT
> Well, that's what I put on (gasket and crank seal), with the exception of
> ultrablack RTV in the grooves where the teardown manual claims o-rings belong
> in.  Do yours sit on top of part of the oil pan, and if so what do you use to
> seal that up?  I used more ultrablack there, spread evenly with a plastic
> scraper.

Autozone's online manual (Chilton?) 85-93 Geo Storm says:

EXCEPT 1.8L ENGINE
7. Reverse procedure to install. Apply suitable sealant to the oil pump
   gasket surface. Install bolts and torque to 89 inch lbs. (10 Nm).
   Connect the battery negative cable. Start engine and check for leaks.

1.8L ENGINE
12. Apply a coat of silicone sealant to the oil pump gasket surface, making
     sure the no sealant plugs any oil pump ports. Install the pump to the
     cylinder block, then tighten the bolts and nuts to 89 inch lbs. (10 Nm).
Ryan Underwood - 14 Aug 2005 17:12 GMT
>Autozone's online manual (Chilton?) 85-93 Geo Storm says:

>EXCEPT 1.8L ENGINE
>7. Reverse procedure to install. Apply suitable sealant to the oil pump
>    gasket surface. Install bolts and torque to 89 inch lbs. (10 Nm).
>    Connect the battery negative cable. Start engine and check for leaks.

Interesting.  I seriously think Haynes may be making things up when they
mention the o-rings.  That would be the fourth source to suggest that it
simply be sealed up with a gasket or sealant.
Ryan Underwood - 14 Aug 2005 20:39 GMT
>>EXCEPT 1.8L ENGINE
>>7. Reverse procedure to install. Apply suitable sealant to the oil pump
>>    gasket surface. Install bolts and torque to 89 inch lbs. (10 Nm).
>>    Connect the battery negative cable. Start engine and check for leaks.

>Interesting.  I seriously think Haynes may be making things up when they
>mention the o-rings.  That would be the fourth source to suggest that it
>simply be sealed up with a gasket or sealant.

Then I just got an answer from the people who sold the oil pump saying that
they "can't help me find the o-rings".  Same answer I got from Beck Arnley.
That answer does not tell me anything about whether or not the o-rings are
required, only that they do indeed exist.  Where is a good place to look for
weird o-rings?  Advance and Autozone are not it.
rickbenites@hotmail.com - 14 Aug 2005 21:11 GMT
Maybe an industrial hydraulics rebuilder, you know the kind of company
that rebuilds Rams and pumps for Cherry picker and forklifts. Had a
company like that make up hoses for a power steering system on old Jag.
for me. They had a 4X16 ft. section of drawers with nothing but "O"
rings. Look in the Yellow Pages under "Air and Hydraulics"

  HTH, Rick
Steve B. - 14 Aug 2005 22:35 GMT
>Then I just got an answer from the people who sold the oil pump saying that
>they "can't help me find the o-rings".  Same answer I got from Beck Arnley.
>That answer does not tell me anything about whether or not the o-rings are
>required, only that they do indeed exist.  Where is a good place to look for
>weird o-rings?  Advance and Autozone are not it.
Steve B. - 14 Aug 2005 22:36 GMT
>Then I just got an answer from the people who sold the oil pump saying that
>they "can't help me find the o-rings".  Same answer I got from Beck Arnley.
>That answer does not tell me anything about whether or not the o-rings are
>required, only that they do indeed exist.  Where is a good place to look for
>weird o-rings?  Advance and Autozone are not it.

Napa or CarQuest or any "Real" parts store in your town.  The one with
the trucks that deliver to the pros.

                Steve B.
Ryan Underwood - 14 Aug 2005 23:23 GMT
Replying to myself again:

>Then I just got an answer from the people who sold the oil pump saying that
>they "can't help me find the o-rings".  Same answer I got from Beck Arnley.
>That answer does not tell me anything about whether or not the o-rings are
>required, only that they do indeed exist.  Where is a good place to look for
>weird o-rings?  Advance and Autozone are not it.

Now I've been told by someone who has rebuilt one of these motors that he
put nothing besides Gaskacinch(sp) in between the oil pump housing and
block, and that there are no o-rings.  Now I think that what I've done (used
the supplied gasket and RTV only on the bottom and the grooves around the
oil passages) should be sufficient.  I'm getting tired of thinking about it
so I guess it's time to just see if it leaks.
Mike Romain - 16 Aug 2005 21:42 GMT
I think you have the wrong pump.

RTV will not substitute for o-rings because it goes mushy in direct
contact with oil.

Please post a follow-up and let us know what happens.

Mike
86/00 CJ7 Laredo, 33x9.5 BFG Muds, 'glass nose to tail in '00
88 Cherokee 235 BFG AT's

> "=?x-user-defined?Q?=AB?= Paul =?x-user-defined?Q?=BB?=" <"     =?x-user-defined?Q?=AB?= Paul =?x-user-defined?Q?=BB?="@houston.rr.com> writes:
>
[quoted text clipped - 6 lines]
> seal that up?  I used more ultrablack there, spread evenly with a plastic
> scraper.
Shep - 13 Aug 2005 22:16 GMT
Maybe you could tell us what engine this is!!!???
> Ok, I just got my new crank-mounted oil pump.  It came with a blue paper
> gasket instead of the factory o-rings (no gasket came off the old pump).
[quoted text clipped - 6 lines]
>
> If so/not, where should I apply RTV?
Ryan Underwood - 13 Aug 2005 23:17 GMT
>Maybe you could tell us what engine this is!!!???

Isuzu 4XE1 (Geo Storm SOHC)

It's getting a new oil pump because the timing tensioner mounts onto the
aluminum oil pump housing, and the mount broke off the old one.
 
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