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Car Forum / Driving, Maintenance, Tuning / Maintenance and Repair / September 2005

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"Poppy" exhaust sound....

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Tokay - 08 Sep 2005 18:10 GMT
Over the past few weeks, my Saturn SL2 has been developing an exhaust
noise.....it's kind of a rattly, poppy kind sound.  It only occurs
under load (up hills, accelerating from a stop, and similar).

I'll level with you....I'm OK with a wrench, but I know nothing about
diagnosing cars based on their exhaust sound.  I got under it and
looked for an exhaust leak, but there was none I can find, and I'd
think that the sound would occur more often if it was......

My wife was describing the problem to her father (a mechanic) and he
suggested that the the lifters needed adjusting.  I can kind of believe
that, but there's no clatter from the engine compartment, like I would
expect.  I've noticed no decrease in performance, or mileage. It's also
a sight-unseen kind of a diagnosis, which I never completely trust.

Also, this car has hydraulic lifters, which I know almost nothing
about. I understand the principles behind how they work, but that's
about it.  I'm guessing "Lifters need adjustment" for hydraulic lifters
translates into "lifters are sticky" but I just don't know....

hell, that might not even BE the problem.

So, any advice on this issue will be greatly appreciated.

Thanks for your time.
tudysmuck@yahoo.com - 08 Sep 2005 18:30 GMT
is it pingging  under a load   try a higher grade of gas  advance your
timming ?
Ryan Underwood - 09 Sep 2005 00:04 GMT
>is it pingging  under a load   try a higher grade of gas  advance your
>timming ?

Advancing the timing would not improve ping.
William R. Watt - 08 Sep 2005 18:44 GMT
did you shake the tailpipe vigorously to see if it's bumping against
anything under load? the usual cure for that is to jam something between
the pipe and body and pry it away. all low tech wrench guy stuff.

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Tokay - 08 Sep 2005 19:58 GMT
tudysm--

So, by inference, does that mean my timing is off?  it's got over 100k
miles on it, so maybe....  I've only had it for 30,000 of those miles,
and I've never had the timing checked, so perhaps that's my
problem......?

William,
Didn't rattle when I shook it, so I guess nothing's loose....
N8N - 08 Sep 2005 20:02 GMT
> Over the past few weeks, my Saturn SL2 has been developing an exhaust
> noise.....it's kind of a rattly, poppy kind sound.  It only occurs
[quoted text clipped - 21 lines]
>
> Thanks for your time.

How many miles, and when was the last time it got a tuneup?  Spark
breaks down most easily under heavy load.

nate
Tokay - 08 Sep 2005 21:47 GMT
It's sitting at about 125k, and define "tune up"......

I don't take it in for a whole lot of work, unless it'd be cheaper for
the shop to do it, or I don't have the tools for the job.

I change the spark plugs every 3 oil changes (I'm experimenting to find
which gives best economy) but I tried switching out the spark plugs
from Platinum +4's back to standard plugs when I first noticed the
sound, but that dropped performance significantly, and made my engine
noisier (I have no idea why, doesn't make sense to me that it should
get louder with standard plugs).

I changed the plug wires at the turn of 100k, but I thought they were
good for 50k or more....

I change my oil religiously at 3k (It's just my thing, probably don't
need to be so anal about it), and I use full synthetic, and a midgrade
oil filter (Fram tough duty), the air filter I change less religiously
(every 3 oil changes or whenever I think it's getting bad)

I tried a can of Seafoam (1/3 in the oil, 1/3 in the gas, and 1/3
through the PCV) just to see if I could free things up.  Did wonders
for my injectors, even boosted my mileage, but the noise persists.
Ryan Underwood - 09 Sep 2005 00:49 GMT
>I change the spark plugs every 3 oil changes (I'm experimenting to find
>which gives best economy) but I tried switching out the spark plugs
>from Platinum +4's back to standard plugs when I first noticed the
>sound,

+4's sucked in my car.  Standard NGKs were much better and cheaper.

>but that dropped performance significantly, and made my engine
>noisier (I have no idea why, doesn't make sense to me that it should
>get louder with standard plugs).

Tighten them down good?  Right heat range and right gap?  I agree that standard
plugs should be fine if they are indeed the correct plugs.

>I changed the plug wires at the turn of 100k, but I thought they were
>good for 50k or more....

They can be.  Some are much worse.  The rubber insulation dries out with age,
cracks, and the wire discharges somewhere where it shouldn't.

>I change my oil religiously at 3k (It's just my thing, probably don't
>need to be so anal about it), and I use full synthetic, and a midgrade
>oil filter (Fram tough duty), the air filter I change less religiously
>(every 3 oil changes or whenever I think it's getting bad)

Sounds like my own maintenance plan.  Except I use Pennzoil for no particular
reason.

>for my injectors, even boosted my mileage, but the noise persists.

I can't remember, if you mentioned is the noise accompanied by a noticeable
power loss?  If so, it could be ping given that your injectors, plugs and wires
seem to be in good condition.  Try premium gas.  If that doesn't change it,
check your timing.  Timing that has been either retarded or advanced from spec
could cause ping.

Something else that is worth mentioning is that if your EGR is not working
correctly, the motor will want to ping when it is hot.  If it pings when cold
then the problem is likely to be somewhere else.  You can do a quick visual
examination of the valve by having someone rev the motor and seeing if the
diaphragm moves freely.  However, the valve could be working and yet the
exhaust passages or intake manifold passage is clogged with carbon.
William R. Watt - 09 Sep 2005 14:01 GMT
> Something else that is worth mentioning is that if your EGR is not working
> correctly, the motor will want to ping when it is hot.  If it pings when cold
> then the problem is likely to be somewhere else.  You can do a quick visual
> examination of the valve by having someone rev the motor and seeing if the
> diaphragm moves freely.  However, the valve could be working and yet the
> exhaust passages or intake manifold passage is clogged with carbon.

You should also be able to reach under the EGR valve and gently push up
on the diaphragm with a finger. (If the engine is running it should
stall.) It should move smoothly. If not it might need cleaning which you
should be able to do yourself. Spraying WD40 on the underside of the valve
can free up the stem but you should be able to take the whole thing off
and clean out the carbon with solvent (eg paint thinner).

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Tokay - 09 Sep 2005 19:41 GMT
That, I will try when I get off work.

Not sure where EGR valve is on my Saturn, but I got a repair manual,
I'm sure I can find it.

No spark problem, I check them every oil change.  Although, I suspect I
might have some worn rings, as I notice some oil one the cyl-3 plug
from time to time and that might be causing some issues....
Nate Nagel - 09 Sep 2005 21:18 GMT
> That, I will try when I get off work.
>
[quoted text clipped - 4 lines]
> might have some worn rings, as I notice some oil one the cyl-3 plug
> from time to time and that might be causing some issues....

If you are using platinums, that may be your problem.  Especially Bosch,
they do not tolerate oil fouling at all.  I forget, are you running
regular copper core plugs now?

nate

Signature

replace "fly" with "com" to reply.
http://home.comcast.net/~njnagel

Ryan Underwood - 09 Sep 2005 22:59 GMT
>No spark problem, I check them every oil change.  Although, I suspect I
>might have some worn rings, as I notice some oil one the cyl-3 plug
>from time to time and that might be causing some issues....

Could be coming from valve cover or valve stem seals too.  Do a wet-dry
compression check if you aren't sure what condition things are in.
Tokay - 13 Sep 2005 00:04 GMT
wet-dry compression?  what's that mean?

Also, if I want to do a compression chack, does the engine have to be
cranked by hand, or can I just stick the guage in and turn the key?
William R. Watt - 13 Sep 2005 01:49 GMT
> wet-dry compression?  what's that mean?

read the compression, then put a teaspoon of oil in each cylinder through
the spark plug hole and and read the compression again. if there is much
if a difference the rings are worn.

> Also, if I want to do a compression chack, does the engine have to be
> cranked by hand, or can I just stick the guage in and turn the key?

You'd have difficulty cranking the ingine by hand. Use the starter motor
as you suggest. Some people use a hand held swith clipped to the starter
motor which lets you do it from under the hood. I've done it both ways. It
can be tricky trying to see the guage from inside the vehicle while turning
the ignition switch with the key.

I'd get a basic car maintenance book from the public library and read how
to do a compression test. If you buy a compression guage it should have
instructions with it.

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Ryan Underwood - 13 Sep 2005 02:54 GMT
>wet-dry compression?  what's that mean?

Check compression.  Add a few squirts of oil to the cylinders, trying to get it
all around the top ring as best you can from the top.  Check compression.
Compare numbers.  Ideally, they should be the same.  Differing results indicate
worn rings.

>Also, if I want to do a compression chack, does the engine have to be
>cranked by hand, or can I just stick the guage in and turn the key?

Remove spark plugs.  Remove coil primary wire.  Remove fuel injector(s)/ECM
relay or whatever is necessary to prevent fuel delivery.  Insert compression
gauge into #1.  Floor the gas pedal.  Crank motor 5-6 times with key or remote
starter switch.  (Pressure should build up quickly.)  Record number on gauge.
Relieve pressure.  Remove gauge and repeat for all other cylinders.  Post your
numbers here for analysis.

The numbers should be between 120 and 160psi depending on your motor, and they
should be relatively uniform.  One cylinder wildly different from the others
could be bad rings or a valvetrain problem.  Two cylinders right next to each
other with the same low compression is usually a blown head gasket.
Tokay - 13 Sep 2005 16:10 GMT
>Remove fuel injector(s)/ECM
relay or whatever is necessary to prevent fuel delivery.....

Yeah, that's what I was curious about; whether I shold cut off fuel
from entering the cylinder or not.

I do know how to run a compression test, it's just that the term
wet/dry isn't familiar to me.
I'm used to working on 2 strokes and small 4 strokes anyway....

I'll run the compression test when I have some time, probably tomorrow.
Edward  Strauss - 10 Sep 2005 06:34 GMT
> It's sitting at about 125k, and define "tune up"......

> I don't take it in for a whole lot of work, unless it'd be cheaper for
> the shop to do it, or I don't have the tools for the job.

> I change the spark plugs every 3 oil changes (I'm experimenting to find
> which gives best economy) but I tried switching out the spark plugs
> from Platinum +4's back to standard plugs when I first noticed the
> sound, but that dropped performance significantly, and made my engine
> noisier (I have no idea why, doesn't make sense to me that it should
> get louder with standard plugs).

> I changed the plug wires at the turn of 100k, but I thought they were
> good for 50k or more....

> I change my oil religiously at 3k (It's just my thing, probably don't
> need to be so anal about it), and I use full synthetic, and a midgrade
> oil filter (Fram tough duty), the air filter I change less religiously
> (every 3 oil changes or whenever I think it's getting bad)

> I tried a can of Seafoam (1/3 in the oil, 1/3 in the gas, and 1/3
> through the PCV) just to see if I could free things up.  Did wonders
> for my injectors, even boosted my mileage, but the noise persists.

Time for a back to basics approach...  Check compression on all cylinders.
Might have an exhaust valve starting to burn.
Ryan Underwood - 09 Sep 2005 00:10 GMT
>Over the past few weeks, my Saturn SL2 has been developing an exhaust
>noise.....it's kind of a rattly, poppy kind sound.  It only occurs
>under load (up hills, accelerating from a stop, and similar).

Sounds like misfire.  I bet one or more of your plugs are shot.  Take them out
and have a look.  When mine was doing this (occasional pop uphill), about 500
miles later one of the plugs had its insulator touching the electrode and no
spark.  My plugs were burning up due to too far advanced timing because I did
not follow the correct procedure to set the timing when I rebuilt my
distributor.
NapalmHeart - 10 Sep 2005 00:50 GMT
>>Over the past few weeks, my Saturn SL2 has been developing an exhaust
>>noise.....it's kind of a rattly, poppy kind sound.  It only occurs
[quoted text clipped - 10 lines]
> not follow the correct procedure to set the timing when I rebuilt my
> distributor.

No distributor on his car.  There is no timing adjustment either.
 
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