My 96 chevy truck was running cool according to the temp gauge so when
I replaced the water pump, I flushed out the cooling system and put in
a new 195 degree thermostat along with Dex-Cool antifreeze. Now it runs
even cooler! It is my understanding that the engine runs more
effeciently at the design temp, 195. If this is true, how in the heck
do I get it to run hotter? It used to run hotter when new... Maybe the
gauge is lying to me? Maybe the thermostat (a Thompson from NAPA) is no
good?
Would you guys please advise me on what to do?
thanks,
Libby
Scott Dorsey - 17 Nov 2005 15:15 GMT
>My 96 chevy truck was running cool according to the temp gauge so when
>I replaced the water pump, I flushed out the cooling system and put in
[quoted text clipped - 6 lines]
>
>Would you guys please advise me on what to do?
The thermostat is the only thing that can cause the problem (other than
a bad temperature gauge or sensor). A bad water pump or bad coolant
will cause it to run hot because it's not cooling _enough_. Your problem
is that it is cooling _too much_.
Do the thermostat. It is a _lot_ easier than swapping the water pump.
--scott

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Libby Chantel - 17 Nov 2005 15:59 GMT
: )
I had already replaced the water pump because the bearing failed. At
the same time I replaced the thermostat and the coolant. Now it runs at
about 160 with a new 195 thermostat, which is the problem I am
currently trying to solve.
Thanks,
Libby
"una mas cervaza, por favor, señorita."
John 'Shaggy' Kolesar - 17 Nov 2005 16:11 GMT
>: )
> I had already replaced the water pump because the bearing failed. At
> the same time I replaced the thermostat and the coolant. Now it runs at
> about 160 with a new 195 thermostat, which is the problem I am
> currently trying to solve.
If you've got a 195 thermostat in and it never runs above 160, then either
your temp gauge is off or the thermostat is bad. I don't believe your
engine would be able to stay at 160 with the thermostat closed.
John.
Ed White - 17 Nov 2005 15:45 GMT
How are you determining your engine's temperature? I doubt the dash
gauge is particularly accurate - especially on a 10 year old truck.
Ed
Mike Walsh - 17 Nov 2005 16:51 GMT
Temperature gauges are notoriously inaccurate. Most thermostats open at the correct temperature, but some do not. About a year ago I replaced an old thermostat that opened at about 185 degF with a new one that opened at about 205 degF. Both were rated for 195 degF. The rated temperature is the temperature at which the thermostat is supposed to start opening. If you put a 195 degF thermostat in a pan of water and heat it, it should start to open at 195 deg and be fully opened at about 210 deg. When my new thermostat was only half open with the water boiling I new it was out of specs.
> My 96 chevy truck was running cool according to the temp gauge so when
> I replaced the water pump, I flushed out the cooling system and put in
[quoted text clipped - 9 lines]
> thanks,
> Libby

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Mike Walsh
West Palm Beach, Florida, U.S.A.
Mike Romain - 17 Nov 2005 17:04 GMT
How is the interior heat level?
If it is the same or not noticeably different, then I would suspect the
connection on the sender or just a crappie sender.
Mike
86/00 CJ7 Laredo, 33x9.5 BFG Muds, 'glass nose to tail in '00
88 Cherokee 235 BFG AT's
Canadian Off Road Trips Photos: Non members can still view!
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> My 96 chevy truck was running cool according to the temp gauge so when
> I replaced the water pump, I flushed out the cooling system and put in
[quoted text clipped - 9 lines]
> thanks,
> Libby
Libby Chantel - 17 Nov 2005 18:02 GMT
Interior heat is not noticeably different. Heater is not as hot as it
used to be when truck was new.
Would this work: get it to operating temp then stick a cookie
thermometer into the water and read the temp accurately, in order to
verify thermostat? If it is really 160 it shouldn't spew out when I
open the cap, right? If it does I can put the thermometer into the
overflow cannister and check it that way.
Thanks,
Libby
Kevin Bottorff - 17 Nov 2005 18:35 GMT
> Interior heat is not noticeably different. Heater is not as hot as it
> used to be when truck was new.
[quoted text clipped - 7 lines]
> Thanks,
> Libby
none of that is a good idea, best is to use a aftermarket gauge to check
the temp. second is use a touchless remote sensor (infrared thermoter)
the block and tstat housing, it has worked pretty good for me. and you
can check the rad and rest of the system for poor performance. KB

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Mike Romain - 17 Nov 2005 19:31 GMT
You can open the cap and then heat it up with a thermometer in it, but
it can overflow easily when doing this if the rad is full to the top
cold....
There is a big difference in internal heat if you have a colder t-stat
in. Even a 180 used to be a summer one only and you needed a 195 for
winter heat. 160 would have it chilly inside if it was cold outside.
You can verify the thermostat is working by carefully holding on to the
top rad hose while the engine is warming up. It should stay cold, then
suddenly get warm fast. If it slowly heats up, the thermostat is likely
a bad one.
Have you tried to clean or reseat the plug on the sender? If doing that
changes anything, you have likely found the trouble.
You also said you changed the pump. Did you overheat it? If so, that
can kill the sensor.
Mike
86/00 CJ7 Laredo, 33x9.5 BFG Muds, 'glass nose to tail in '00
88 Cherokee 235 BFG AT's
Canadian Off Road Trips Photos: Non members can still view!
Aug./05 http://www.imagestation.com/album/index.html?id=2120343242
(More Off Road album links at bottom of the view page)
> Interior heat is not noticeably different. Heater is not as hot as it
> used to be when truck was new.
[quoted text clipped - 7 lines]
> Thanks,
> Libby
Alex Rodriguez - 17 Nov 2005 20:26 GMT
>Interior heat is not noticeably different. Heater is not as hot as it
>used to be when truck was new.
[quoted text clipped - 4 lines]
>open the cap, right? If it does I can put the thermometer into the
>overflow cannister and check it that way.
Not a good idea. What you do is pull the thermostat and test it out of the
car. Put it in a pot of water with a thermometer. then watch the thermostat
to see at what temperature it opens up.
---------------
Alex
fweddybear - 17 Nov 2005 21:10 GMT
>>Interior heat is not noticeably different. Heater is not as hot as it
>>used to be when truck was new.
[quoted text clipped - 10 lines]
> thermostat
> to see at what temperature it opens up.
If the 195 thermostat you have in there is what the mfg calls for, then
it may or may not be faulty....if it isn't faulty, then the other thing you
might want to check is the check valve ( i think thats what its called) for
the heater.... it may be no good anymore depriving you of good heat....I
believe it is located on the firewall and has a cable hooked to it. The
cable is the one that you adjust the temp with on the dashboard... make sure
it is working properly and is not broken.
Good Luck,
Fwed
usshopkins@yahoo.com - 01 Dec 2005 22:40 GMT
I had the same damn question about my truck. I went to the parts
section of my walmart and found an add on aftermarket temperature guage
for $5.00. It's mechanical and screws into the temp probe port on the
engine where the dashboard guage probe screws in. Took about 30 seconds
to take the probe that goes to my real gauge out and put the new temp
one in. The mechanical one told a different story. Turned out I had a
grounding issue from the firewall to the engine block and the current
for the dashboard guage was coming back threw the speedo cable (thanks
mike romain). Check your firewall to engine block cable. It should be a
braided cable. I also rain one from the post of the battery to the
frame.
HLS@nospam.nix - 17 Nov 2005 19:02 GMT
> My 96 chevy truck was running cool according to the temp gauge so when
I just drove back from Houston today during a cool snap, and have noticed
the same apparent lack of engine heat. I think it is really only due to a
very
inaccurate dash temperature gauge, since the car ran fine and got reasonable
mileage.
I have seen people put cardboard or other in front of the radiator to
partially
block the airflow. That would be an easy solution, but I wouldnt do it
unless
I were darn sure about the actual temperature.
jfrancis311@gmail.com - 17 Nov 2005 19:36 GMT
> My 96 chevy truck was running cool according to the temp gauge so when
> I replaced the water pump, I flushed out the cooling system and put in
[quoted text clipped - 9 lines]
> thanks,
> Libby
what kind of stat are you using?
Alex Rodriguez - 17 Nov 2005 20:24 GMT
>My 96 chevy truck was running cool according to the temp gauge so when
>I replaced the water pump, I flushed out the cooling system and put in
[quoted text clipped - 6 lines]
>
>Would you guys please advise me on what to do?
I would pull the thermostat and test it.
----------------
Alex
Libby Chantel - 01 Dec 2005 14:52 GMT
Gonna pull the thermostat this weekend and test it. Is there also a way
to test the temp guage sensor - if so where exactly is it on the 96 4.2
chev V6 block?
thanks,
Libby
fweddybear - 01 Dec 2005 20:16 GMT
> Gonna pull the thermostat this weekend and test it. Is there also a way
> to test the temp guage sensor - if so where exactly is it on the 96 4.2
> chev V6 block?
>
> thanks,
> Libby
I believe there is a wire (or two) that is above where the thermostat
sits. that will give you your temperature...
Fwed
Libby Chantel - 01 Dec 2005 20:49 GMT
yeah, there is a whole bundle of them.
fweddybear - 01 Dec 2005 22:22 GMT
> yeah, there is a whole bundle of them.
There should be only one that wil connect to the sending unit. the sending
unit should be right next to or on top of the thermostat housing...
Fwed