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Car Forum / Driving, Maintenance, Tuning / Maintenance and Repair / December 2005

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non-metalic gas tank

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Mel - 11 Dec 2005 20:44 GMT
Any suggestions for repair on a Venture suv gas tank with a small hole
in it would be much appreciated.    Mel Owen

                         
                 
                                                                       
                                                                         
jfrancis311@gmail.com - 12 Dec 2005 17:28 GMT
replace it.
do_not_spam_me@my-deja.com - 12 Dec 2005 21:33 GMT
> replace it.

For just a small hole?

Mel, the tank's polyethylene, which sticks so poorly to almost
everything that you shouldn't simply plug the hole with epoxy putty but
instead use a piece of fiberglass or nylon fabric that extends at least
2" beyond the hole and apply epoxy (not putty type) to it as well.
Don't simply clean the area around the hole but also rough it up with
#80 or so sandpaper to give the epoxy more surface area and a chance to
make a mechanical bond as well as a chemical one.
Bruce Chang - 12 Dec 2005 17:44 GMT
> Any suggestions for repair on a Venture suv gas tank with a small hole
> in it would be much appreciated.    Mel Owen

I've had good results with a gas tank repair kit from NAPA.  It's an epoxy
with a nylon fabric reinforcement.  I've used it on a gas tank and on a
washing machine.  Both are holding fine.  Make sure you mix the epoxy well
and follow the instructions carefully.  First time I used it, I mixed it too
long and the epoxy cured before I could spread it.

-Bruce
Mike Romain - 12 Dec 2005 22:29 GMT
There are companies that repair the plastic tanks with a 'welding'
process.  You should check the yellow pages, there are a bunch in my
city that repair plastic tanks.  I ripped the corner out of mine and
they said they could repair it with success in their belief, but the
hole was too big to warranty....

I ended up with a good deal on a used tank.

Mike
86/00 CJ7 Laredo, 33x9.5 BFG Muds, 'glass nose to tail in '00
88 Cherokee 235 BFG AT's
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> Any suggestions for repair on a Venture suv gas tank with a small hole
> in it would be much appreciated.    Mel Owen
Al Bundy - 12 Dec 2005 23:42 GMT
> Any suggestions for repair on a Venture suv gas tank with a small hole
> in it would be much appreciated.    Mel Owen

You say it's a small hole. What does that mean? Where is the hole? If
you want ideas you need to supply information. If it's a round hole the
size of a BB that's different from a small leak that is coming from a
crack, which is bound to get larger. It takes a special compound to
stick to that material. It's expensive and toxic. Plastic welding is
the potential cure. You can buy a small maching from Harbor Freight. Or
you could take the tank somewhere. I suspect your goal is to fix it
without removing the tank. In a pinch, I would favor the hard type of
epoxy that you knead in your hands. Sand the surface rough first so it
will have something to grab. Dry the area with brake cleaner or
acetone. Knead the epoxy and hold it up there until it begins to cure.
See what happens from there. You will always need to be watching for it
to break loose.
manny@london.com - 13 Dec 2005 01:35 GMT
> It takes a special compound to stick to that material. It's expensive
> and toxic. Plastic welding is the potential cure. You can buy a
> small machine from Harbor Freight.

Is that machine safe for use around gasoline?  I assume you're
referring to a device that blows hot air through a hollow tip, and
I wouldn't want one near any flammable vapors because the
electric motor for the blower probably uses brushes that arc and
can ignite those vapors.  I suggest using an ordinary soldering
iron instead, which has worked well for me for plastic repairs.
I won't even use a soldering gun because the trigger switch
arcs and can ignite vapors.
Mel - 14 Dec 2005 00:19 GMT
Many thanks for the replies. I will post the results when I have a good
fix.   Mel

                         
                 
                                                                       
                                                                         
 
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