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Car Forum / Driving, Maintenance, Tuning / Maintenance and Repair / December 2005

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lug bolt issue

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verminaard - 15 Dec 2005 22:56 GMT
Admittedly I have no car expertise, but I can do some things like change
oil, tune up, minor repair etc...

So, I have a Nissan Quest Minivan. I have had it for years with only minor
problems here and there. Several monthe ago I felt the wheel wobbling a
little bit. It felt like the tire was about to go, but different. I pulled
off and took a look. One of the lug bolts holding on the tire had broken! I
got a new one and figured out how to replace it and did so. Over the next
few weeks each of the other four lug bolts went. The last time I went and
got 5 whole new bolts and switched then all out.

Haven't had a problem till now. On the way home a bolt broke. The are all
on the passenger front wheel, the other wheels have had no problem. Any
ideas on what could be wrong here?
Lawrence Glickman - 15 Dec 2005 23:06 GMT
>Admittedly I have no car expertise, but I can do some things like change
>oil, tune up, minor repair etc...
[quoted text clipped - 10 lines]
>on the passenger front wheel, the other wheels have had no problem. Any
>ideas on what could be wrong here?

Only 2 possibilities come to mind:

You're getting counterfeit bolts made in China ( aka cheap sh.t )

or

You're over-torque-ing the bolts.  Putting too much strain on them
with your lug wrench.

A) go to the Nissan dealer and buy OEM lugs and nuts
b) get a torque wrench, set it to the specs for the lug nuts, tighten
them in a star pattern, going to 60% the first time around the wheel
and 100% the second time around.

While you have the wheel off, clean the wheel where it meets the hub,
and wire-brush all rust off the hub that the wheel attaches to.

Word.

Lg
news - 17 Dec 2005 00:25 GMT
>>Admittedly I have no car expertise, but I can do some things like change
>>oil, tune up, minor repair etc...
[quoted text clipped - 31 lines]
>
> Lg

also, check the rim - if the holes are oblong and not round you may have
to toss it and get a new rim.  Definite possibility if it's been
wobbling around on you.

Ray
Lawrence Glickman - 17 Dec 2005 01:06 GMT
>>>Admittedly I have no car expertise, but I can do some things like change
>>>oil, tune up, minor repair etc...
[quoted text clipped - 31 lines]
>>
>> Lg

=========================================================
>also, check the rim - if the holes are oblong and not round you may have
>to toss it and get a new rim.  Definite possibility if it's been
>wobbling around on you.
>
>Ray

I would hope it would be obvious to the OP whether or not his
wheel/tire assembly still had *play* ( wiggle ) in it after mounting
and torquing the lug nuts.

Every time a front wheel is lifted off the ground, it should be
checked for wiggle, in the vertical and horizontal direction, as a
test to see if the steering linkage is worn or coming apart.

But yes, I recall Nate asking if the wheel/tire assembly was still
somewhat lose after the lug nuts were tightened down, and I don't
recall seeing a reply from the OP.

Wheel shimmy can be caused by a multitude of problems, not the least
of which is the one you mention, though I have never seen it happen on
any car I have driven.

Lg
news - 17 Dec 2005 18:51 GMT
======================================================

>>also, check the rim - if the holes are oblong and not round you may have
>>to toss it and get a new rim.  Definite possibility if it's been
[quoted text clipped - 19 lines]
>
> Lg

I noted that he had had a loose wheel and broken lugs and was still
having problems with it.  Having had a similar situation and the lug
holes were nicely oblonged I thought I'd add this to be double checked.
 Depending on the rim it's either blatantly obvious, or maybe a bit
harder to see.
Just one more thing to double check if you're having problems with loose
lugs and broken studs.
Heck, I'd be calibrating my torque wrench if I had the same problem with
the same wheel two weeks in a row. :)

Also, if they're aluminum wheels it may be necessary (and probably a
good idea even with steel) to recheck and retorque them after 100 miles
or so.

Ray
Lawrence Glickman - 17 Dec 2005 20:30 GMT
>======================================================
>>
[quoted text clipped - 27 lines]
>  Depending on the rim it's either blatantly obvious, or maybe a bit
>harder to see.

If you take the wheel OFF of the hub, and use a lug nut, you can drop
the lug nut into the lug holes of the wheel and see if there is any
protrusion beyond the wheel metal.  That isn't hard to do is it?  You
can feel for any protrusion of the wheel nut, or you can slide a
straight edge across the hub side of the wheel and see if it moves the
nut at all.  Then you know.  All the rest is guessing.  And people say
I make mountains out of mole hills.  Much of what I see here is other
people making mountains out of mole hills.  This isn't brain surgery.

>Just one more thing to double check if you're having problems with loose
>lugs and broken studs.
>Heck, I'd be calibrating my torque wrench if I had the same problem with
>the same wheel two weeks in a row. :)

It is just hard to see what is going on.  No visuals, no feedback,
we're left in an information vacuum.  How do you repair something when
you get no information.  

>Also, if they're aluminum wheels it may be necessary (and probably a
>good idea even with steel) to recheck and retorque them after 100 miles
>or so.

I had that problem when I drove my Sable home on day 1.  There were
6,500 miles on the odometer and I checked the wheel lug nuts.  Some
were so loose I could take them off with my bare hands.  Aluminum
Alloy.  They look nice, they handle well, but they have to be watched,
at least as you say, checked after a few days for possible
re-torquing.

>Ray

Lg
Mike Romain - 17 Dec 2005 20:41 GMT
On Sat, 17 Dec 2005 18:51:41 GMT, news
<rollingviolation@domain.invalid.com> wrote:

> >I noted that he had had a loose wheel and broken lugs and was still
> >having problems with it.  Having had a similar situation and the lug
[quoted text clipped - 5 lines]
> the lug nut into the lug holes of the wheel and see if there is any
> protrusion beyond the wheel metal.  

That's only one way it can be blown.  It also can still be thick and
have oval holes from wear.

These holes will not allow the rim to be hand loose, but allow the rim
to shift non the less which will break off the new studs.  I have seen
that more than a few times over the years.

Mike
86/00 CJ7 Laredo, 33x9.5 BFG Muds, 'glass nose to tail in '00
88 Cherokee 235 BFG AT's
Canadian Off Road Trips Photos:  Non members can still view!
Aug./05 http://www.imagestation.com/album/index.html?id=2120343242
(More Off Road album links at bottom of the view page)
Lawrence Glickman - 17 Dec 2005 21:03 GMT
>On Sat, 17 Dec 2005 18:51:41 GMT, news
><rollingviolation@domain.invalid.com> wrote:
[quoted text clipped - 15 lines]
>to shift non the less which will break off the new studs.  I have seen
>that more than a few times over the years.

Interesting.  I've made a note of it.
( i.e. added this post to my notebook along with others )

That would be a shearing force, likely to be most severe during
acceleration or braking.  I can see it.  ABS systems would exacerbate
that effect I can imagine.

Lg

>Mike
>86/00 CJ7 Laredo, 33x9.5 BFG Muds, 'glass nose to tail in '00
>88 Cherokee 235 BFG AT's
>Canadian Off Road Trips Photos:  Non members can still view!
>Aug./05 http://www.imagestation.com/album/index.html?id=2120343242
>(More Off Road album links at bottom of the view page)
N8N - 17 Dec 2005 23:03 GMT
> >On Sat, 17 Dec 2005 18:51:41 GMT, news
> ><rollingviolation@domain.invalid.com> wrote:
[quoted text clipped - 24 lines]
>
> Lg

not sure about that, but those studs are intended to be loaded ONLY in
tension...  if there's any shear load at all there's something wrong.

nate
Lawrence Glickman - 17 Dec 2005 23:57 GMT
>> >On Sat, 17 Dec 2005 18:51:41 GMT, news
>> ><rollingviolation@domain.invalid.com> wrote:
[quoted text clipped - 24 lines]
>>
>> Lg

=============================================================
>not sure about that, but those studs are intended to be loaded ONLY in
>tension...  if there's any shear load at all there's something wrong.
>
>nate

That is the second force on the lugs.  One is to hold them to the hub,
the second is to resist shearing during acceleration and braking.
Think about it for a minute.

Lg
Nate Nagel - 18 Dec 2005 01:26 GMT
>>>>On Sat, 17 Dec 2005 18:51:41 GMT, news
>>>><rollingviolation@domain.invalid.com> wrote:
[quoted text clipped - 37 lines]
>
> Lg

Nope, there should be NO shear on the lugs.  The braking/acceleration
forces should be taken care of by the friction of the wheel against the
hub.  Lugs will fail fairly quickly if they are loaded in shear.

nate

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Lawrence Glickman - 18 Dec 2005 01:59 GMT
>>>>>On Sat, 17 Dec 2005 18:51:41 GMT, news
>>>>><rollingviolation@domain.invalid.com> wrote:
[quoted text clipped - 43 lines]
>
>nate

Should be taken care of by the friction of the wheel against the hub.

Nate, my hubs are smooth as a baby's a.s.  Like glass.  There ain't
enough friction between the wheel contact surfact and that hub to stop
a 3,800 pound vehicle doing 80 miles/hour.

There are multiple *moments of force* applied to the lugs.
During turning at speed, during acceleration and deceleration.  Just
because the wheel doesn't move relative to the hub doesn't mean that
the forces to shear the bolts isn't there.

If you were going to ELIMINATE shear forces on the lug nuts, nate, you
would build a hub with keyways in it to accept a wheel with the keys.

Think about it will ya?

Lg
That's MY STORY AND I'M STICKING TO IT.
Nate Nagel - 18 Dec 2005 02:16 GMT
>>>>>>On Sat, 17 Dec 2005 18:51:41 GMT, news
>>>>>><rollingviolation@domain.invalid.com> wrote:
[quoted text clipped - 62 lines]
> Lg
> That's MY STORY AND I'M STICKING TO IT.

A 1/2" UNF bolt torqued to about 60 lb-ft after being lubed with
anti-seize will apply a clamping force of something on the order of
10,000 lbs.  That should be enough to supply the necessary friction,
even considering that the coefficient of friction of steel on steel or
aluminum on steel is fairly low.  In any case, the lugs are not
*designed* to accept any serious shear loads, and they will fail if they
are subjected to same.

nate

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replace "fly" with "com" to reply.
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Lawrence Glickman - 18 Dec 2005 02:54 GMT
>>>>>>>On Sat, 17 Dec 2005 18:51:41 GMT, news
>>>>>>><rollingviolation@domain.invalid.com> wrote:
[quoted text clipped - 62 lines]
>> Lg
>> That's MY STORY AND I'M STICKING TO IT.

===========================================================
>A 1/2" UNF bolt torqued to about 60 lb-ft after being lubed with
>anti-seize will apply a clamping force of something on the order of
[quoted text clipped - 5 lines]
>
>nate

I said, that's my story and I'm sticking to it.  Your 10,000 lbs of
clamping force is creating a more immovable slip differential, but
movable it is.  There is no keyway.  There is only friction.  And the
friction ALONE is not enough to stop a moving automobile, or propell
one forward at high levels of acceleration.

I take it you slept through most of physics class.  If you think that
lug nuts are just there *to hold the wheels on so they don't fall
off.*

You have 5 of these, a cross section of each being 1.95 inches of
round stock.  For each wheel.  That's it.  Along with the friction of
the tire itself against the rim of the wheel.  That's what keeps the
wheels from falling off AND keeps them from standing still while the
hubs spin against them.

2 inches of bar stock steel per wheel, times 4 wheels, = 1 each 8 inch
diameter billet of stock round steel bar that stands between you and
DEATH when you hit the brakes.

There are MULTIPLE things that keep your wheels affixed.  And it isn't
JUST, as you claim, the friction between the aluminum and the steel
hub.

If friction were important, then why the hell use a polished hub?  Why
not a rippled one to interlock with a rippled mating surface on the
wheel?

I'm not going to argue beyond the point of saying if you think that
there are no shear forces during acceleration and braking, you are
mistaken.  And I don't believe that these shear forces are completely
explained away by the friction of the tightned wheel against the hub.
I believe that the lug bolts take some of the force.  Believe what you
like.

Lg
Nate Nagel - 18 Dec 2005 11:57 GMT
>>>>>>>>On Sat, 17 Dec 2005 18:51:41 GMT, news
>>>>>>>><rollingviolation@domain.invalid.com> wrote:
[quoted text clipped - 111 lines]
>
> Lg

There's a lot of things that don't seem intuitive and yet prove out when
you do the math and/or perform a test.  This is why we have engineers,
otherwise you could just design crap on the back of a cocktail napkin
and it would always work.  In any case, I'm inclined to believe what I
was told by several professors than some guy on Usenet.  The fact
remains that bolts in general are designed to be loaded only in tension,
and that lugs are no different.  Reversing and/or shear loads will make
them fail much, much quicker than they otherwise would.  (in an ideal
world, they would never fail, being steel.)

nate

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Lawrence Glickman - 18 Dec 2005 14:26 GMT
>>>>>>>>>On Sat, 17 Dec 2005 18:51:41 GMT, news
>>>>>>>>><rollingviolation@domain.invalid.com> wrote:
[quoted text clipped - 123 lines]
>
>nate

*Some guy on usenet* has this question for you nate:

If you attach a wall bookshelf with angle brackets, and put books on
top of the shelf, where are the forces on the screws holding the angle
brackets to the wall.

I know that is a question.  You can put the question mark at the end
of it if you like.

Lg
cavedweller - 18 Dec 2005 15:00 GMT
What happened to "I'm not going to argue beyond the point...."?
Lawrence Glickman - 18 Dec 2005 15:09 GMT
>What happened to "I'm not going to argue beyond the point...."?

I guess that idea got tossed out the window because I really want nate
to make a discovery.  He is brighter than the average Joe, and I know
he can do this.

FYI, I grease the heck out of my wheel rims and hubs to keep them from
galling/bonding to eachother.  This in effect greatly reduces any
friction between the wheel and hub, and in fact the car came to me
from the manufacturer with a healthy dose of some oil on the hub to
keep the alloy wheel from sticking.  If the FACTORY is putting
grease/oil on the wheel hubs, I don't think it is *friction* they have
in mind when they are doing so.

Lg
Mike Romain - 18 Dec 2005 02:01 GMT
> >>>>On Sat, 17 Dec 2005 18:51:41 GMT, news
> >>>><rollingviolation@domain.invalid.com> wrote:
[quoted text clipped - 45 lines]
>
> --

Like if the holes went oval because he said he ran with loose nuts for a
while and has already sheared lugs twice....

Mike
86/00 CJ7 Laredo, 33x9.5 BFG Muds, 'glass nose to tail in '00
88 Cherokee 235 BFG AT's
Canadian Off Road Trips Photos:  Non members can still view!
Aug./05 http://www.imagestation.com/album/index.html?id=2120343242
(More Off Road album links at bottom of the view page)
news - 18 Dec 2005 18:49 GMT
>>>>> On Sat, 17 Dec 2005 18:51:41 GMT, news
>>>>> <rollingviolation@domain.invalid.com> wrote:
[quoted text clipped - 44 lines]
>
> nate

I think that's the "in theory" part.
In the real world, you can accelerate hard enough on drag slicks to move
the tire relative to the rim (that's what the paint is for.)
You can't tell me that the wheel studs don't absorb some of that load.

What about in cornering?

They can't require 5/8" wheel studs on my race car (dirt track) just to
hold the wheel on.

from http://www.sdpc2000.com/catalog/2136/Moroso-Wheel-Studs.htm

"Moroso Wheel Studs are manufactured from high-grade SAE 8740 steel to
withstand shear loads of 190,000 psi (which exceeds Grade 8
specifications).  Moroso Wheel Studs are designed expressly for use with
thick-hub racing wheels for both drag and oval track racing."

Ray
news - 17 Dec 2005 23:08 GMT
>>Just one more thing to double check if you're having problems with loose
>>lugs and broken studs.
[quoted text clipped - 4 lines]
> we're left in an information vacuum.  How do you repair something when
> you get no information.  

That's why I tossed the idea out.  Trying to help people fix cars over
the internet is often vague because you can't see the whole picture.
Sometimes it's obvious, sometimes it's not.  We've already come up with
a whack of ideas:

1-incorect torque causing wheel to come loose (too tight/too loose)
2-poor quality wheel studs
3-damaged rim

maybe the OP whacked a curb and "forgot" to tell us.  That happens.
Would be way easier to see in person...

so, yeah, it can be frustrating, and usenet can degenerate into a flame
war, but most of us are here because we like fixing cars and talking
about fixing cars and getting ideas on how to fix cars (and own broken
cars that need fixing.)

Ray
Lawrence Glickman - 17 Dec 2005 23:55 GMT
>>>Just one more thing to double check if you're having problems with loose
>>>lugs and broken studs.
[quoted text clipped - 23 lines]
>
>Ray

I sort of look at it this way:
If you only means of transportation is a horse, it is a good idea to
learn what you can about horses.

But back to the wheel bit, I lost one once.  The stub axle on my RF
wheel broke while I was doing 70 MPH on the Highway 65 going from
Detroit to Buffalo, NY.  KABANG!  Tire/wheel ass'y lodged up in RF
wheel well and stopped rotating, and you can imagine the smoke and
debris coming off the right side of my vehicle while I was trying to
avoid losing control and dying in a pile-up, or flipping the vehicle.

Now someone who hasn't had that experience of high speed
pants-sh.tting FEAR isn't going to put as much attention into their
wheels/tires as somebody who went through what I did.  So in this
game, it is a truism, what you don't know can get you killed.

I read _about_ highway deaths in the 40,000 fatalities/year area in
the USA, maybe IIRC 60,000, haven't checked lately.  That's a lot of
dead bodies.  More than we lost in Viet Nam, and that is YEARLY, i.e.
every 12 months.

So it is really more than a hobby/casual interest.  When you get down
to it, it can be Life & Death.  I remember 2 scenes I will never
forget.  Both involved heads that had gone through windshields.  You
don't want to know the details.

Lg
N8N - 15 Dec 2005 23:40 GMT
> Admittedly I have no car expertise, but I can do some things like change
> oil, tune up, minor repair etc...
[quoted text clipped - 10 lines]
> on the passenger front wheel, the other wheels have had no problem. Any
> ideas on what could be wrong here?

Are you torquing the lug nuts to spec?  When you replace the bolts, are
you making sure that they are properly seated in the hub before
installing the wheel?  Can you pull them in without drastically
overtorquing them?  I'm guessing the originals broke because they were
overtorqued by a tire changer with an air gun, but I'm not sure why
your replacements would also be snapping.

Is it possible that the tapered seats on that wheel are worn and the
lugs are actually snugging up to the hub not the wheel, and the wheel
is wobbling ever so slightly even with the lugs tight?

not really sure what the problem is here, just trying to throw out some
ideas...

nate
 
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