I remember years ago when I was in college walking into Pep Boys and
seeing behind the counter a bunch of vacuum packed cards of alternator
bearings, brushes, diodes, etc. assembled into a little "alternator
rebuild kit." Well now I finally have an alternator that still works
good but has a noisy drive end bearing. Rather than s**tcan it I was
just going to get a kit and give it a freshen up. None of my local
FLAPS stock alternator parts anymore... where do you get this kind of
stuff nowadays?
The thing that REALLY pisses me off is that I just bought a near-new
"rebuilt" 10SI from a guy I know for a cheap price, I was just going to
throw that in and use it (as it probably cost me less, adjusted for
inflation, than the last "rebuild kit" I bought, years ago.) Well it
had to be reclocked for my app, and when I went to reclock it, the
second or third case bolt I tightened down snapped off in the front part
of the housing. I was just snugging it up with a nutdriver too, not
even using a ratchet! what a load of crap. It's not my friend's fault,
it still looks brand new and all the hardware is shiny and cad plated,
it's just shite. I set it down and walked away from it, as if I'd kept
messing with it it would have undoubtedly gone through the windshield of
my car. So I need to get some new case bolts to use that one... which
I can probably get, but not until Saturday... makes me suspect the
quality of regulator and bearings used in it too, so perhaps I ought to
kit that one as well...
grr...
nate

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Nate Nagel - 18 Dec 2005 23:53 GMT
> I remember years ago when I was in college walking into Pep Boys and
> seeing behind the counter a bunch of vacuum packed cards of alternator
[quoted text clipped - 24 lines]
>
> nate
Oh, meant to ask one more question. Both of the 10SIs that I have are
"one wire" units, not by my choice, one came with the car and the other
was cheap enough I didn't bitch. The question is this, can you hook up
a one-wire unit as a three-wire without damaging the regulator? I would
really like to have the wiring in place should I ever need to do a quick
field replacement in some out of the way locale, but it seems that
conversions from one to three wires are not anywhere near as common as
the other way around. In any case I like the way the three wire remote
senses voltage; in my case there's an ammeter in the dash so it's a long
way from the alternator to the starter solenoid and that feature could
be quite useful as I haven't measured but I'm sure there's at least a
few tenths of a volt drop between the alternator and the battery post.
Or, obviously, if someone can tell me where to find a "rebuild kit" for
cheap I will convert one of them back to a three wire and not worry
about it any more.
nate
(now about here's where I'd say that I'd expect E----- S------ to make
some comment about homemade wiring harnesses and extra wires, were I the
type to make snarky comments like that... just for the record this is
not a homemade harness, just a home repaired and modified one <G>)

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JazzMan - 19 Dec 2005 01:51 GMT
> > I remember years ago when I was in college walking into Pep Boys and
> > seeing behind the counter a bunch of vacuum packed cards of alternator
[quoted text clipped - 4 lines]
> > FLAPS stock alternator parts anymore... where do you get this kind of
> > stuff nowadays?
I generally buy my rebuild parts from a local alternator/
generator repair shop, they're friendly reasonably priced,
and easy to do business with. I usually have them press in
any bearings that are pressed into the case. I also see
that http://www.rockauto.com carries parts as well at
very reasonable prices. I've dealt with them in the past
and the only glitch was Delco brand suspension bushings
took two weeks to get.
JazzMan

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HLS@nospam.nix - 19 Dec 2005 00:52 GMT
It has been a while since I bought alternator parts, but I have been under
the
delusion that they are still available.
Sometimes an alternator shop will sell them to you.
The last time I bought them, it was from a mechanics quality parts outlet,
not a franchise place. But that has been a long time.
For most alternators, it is not rocket science to rebuild them.
Mike Romain - 19 Dec 2005 00:55 GMT
Up here in Canada we can still get he kits from Canadian Tire. I have
one here in my off road spares kit that fits a 10SI, 12SI, 15SI and
17SI.
Mike
86/00 CJ7 Laredo, 33x9.5 BFG Muds, 'glass nose to tail in '00
88 Cherokee 235 BFG AT's
Canadian Off Road Trips Photos: Non members can still view!
Aug./05 http://www.imagestation.com/album/index.html?id=2120343242
(More Off Road album links at bottom of the view page)
> I remember years ago when I was in college walking into Pep Boys and
> seeing behind the counter a bunch of vacuum packed cards of alternator
[quoted text clipped - 28 lines]
> replace "fly" with "com" to reply.
> http://home.comcast.net/~njnagel
Steve - 19 Dec 2005 02:08 GMT
In my experience, the front (pulley end) alternator bearing is the most
difficult to replace.
When you disassemble, the rotor comes out with the end bell. Most of my
experience is with Delco alternators and the bearing is retained by a metal
plate on the inside. To get to the screws that hold this retainer plate, you
must press the rotor shaft out of the bearing. This is tough to do without
damaging the alum. cast end bell. You need split bearing puller plate to go
between the end bell and the rotor, then a two or three leg puller or arbor
press.
If I have noisy front bearing, I take it to the shop or get a rebuilt one.
However, these are becoming even harder to find. Replacement, new
alternators are all that the parts stores now have.

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My experience and opinion, FWIW
Steve
sdlomi2 - 19 Dec 2005 03:39 GMT
> In my experience, the front (pulley end) alternator bearing is the most
> difficult to replace.
[quoted text clipped - 10 lines]
> However, these are becoming even harder to find. Replacement, new
> alternators are all that the parts stores now have.
I haven't checked in a while, but I'd think that NAPA and Car Quest
would both still sell the individual components. Pardon if I'm wrong; hth,
otherwise. s
Daniel J. Stern - 19 Dec 2005 04:01 GMT
> I remember years ago when I was in college walking into Pep Boys and
> seeing behind the counter a bunch of vacuum packed cards of alternator
> bearings, brushes, diodes, etc. assembled into a little "alternator
> rebuild kit."
Finest "Most Favored Permanent Normal Trading Relations" quality, you
betchya. Total waste of time.
> Well now I finally have an alternator that still works good but has a
> noisy drive end bearing. Rather than s**tcan it I was just going to get
> a kit and give it a freshen up. None of my local FLAPS stock alternator
> parts anymore... where do you get this kind of stuff nowadays?
From a reputable local auto electrical house.
> second or third case bolt I tightened down snapped off in the front part
> of the housing. I was just snugging it up with a nutdriver too, not
> even using a ratchet! what a load of crap.
Sometimes the lesson about "remanufactured" garbage takes awhile to sink
in.
Nate Nagel - 19 Dec 2005 10:48 GMT
>> I remember years ago when I was in college walking into Pep Boys and
>> seeing behind the counter a bunch of vacuum packed cards of alternator
[quoted text clipped - 10 lines]
>
> From a reputable local auto electrical house.
I was afraid someone would say that... problem is, the only one I know
of is in Annapolis, and honestly, I have ZERO free time during the
average week during normal business hours (and they're not open on
Saturday.) It sucks; I'm pretty much limited to the chain parts stores....
On the upside, I found a CarQuest near my office. This is a Good
Thing(tm) as the only NAPA I know of is also in Annapolis. I obviously
haven't tried them yet as I haven't been to work since Friday so maybe
they will come through for me.
>> second or third case bolt I tightened down snapped off in the front
>> part of the housing. I was just snugging it up with a nutdriver too,
>> not even using a ratchet! what a load of crap.
>
> Sometimes the lesson about "remanufactured" garbage takes awhile to sink
> in.
Eh, it was still worth what I paid for it as a core, just needs more
work than I was hoping for...
nate

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Scott Dorsey - 19 Dec 2005 15:35 GMT
>I remember years ago when I was in college walking into Pep Boys and
>seeing behind the counter a bunch of vacuum packed cards of alternator
[quoted text clipped - 4 lines]
>FLAPS stock alternator parts anymore... where do you get this kind of
>stuff nowadays?
Try an industrial bearing supplier. Pull the bearing out, take it in
and ask them for a match. Try the yellow pages under "bearings" or
see if there is a local branch of Applied Industrial Technologies in
your area.
>The thing that REALLY pisses me off is that I just bought a near-new
>"rebuilt" 10SI from a guy I know for a cheap price, I was just going to
[quoted text clipped - 11 lines]
>quality of regulator and bearings used in it too, so perhaps I ought to
>kit that one as well...
Try a local industrial fastener place for bolts.... and ask for stainless.
--scott

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