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Car Forum / Driving, Maintenance, Tuning / Maintenance and Repair / January 2006

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Muffler design

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Yvan - 22 Jan 2006 14:57 GMT
I want to fabricate muffler for my Fiat 126 (two cylinder air cooled
650cc engine). Actually it is not street legal, I am building tubular
chassis, and I am trying to get Harley sound out of it. I knew that is
not possible, but I want to get as near as possible.

Anyone knew an URL where I could get more info on subject? Not
necessarily how to build Harley muffler, but muffler in general (For
DIY, not something complicated).

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Sean - 22 Jan 2006 17:12 GMT

> I want to fabricate muffler for my Fiat 126 (two cylinder air cooled
> 650cc engine). Actually it is not street legal, I am building tubular
> chassis, and I am trying to get Harley sound out of it. I knew that is
> not possible, but I want to get as near as possible.

There are several points to consider about this:

1. Harley Davidson applied for trademark protection for the exhaust
sound of their motors. If they ever succeed in this you might be in
violation of their trademark and could expect to be hauled into court
and your Fiat seized as evidence.

2. For details on muffler design as well as a few other issues
related to producing the Harley sound see:

http://tc.engr.wisc.edu/Steuber/papers/1996/motorcycle.html

Sean Q

ps. see also:
http://www.bc.edu/bc_org/avp/law/st_org/iptf/articles/content/1998101101.html
davidj92 - 22 Jan 2006 17:59 GMT
snip
> 1. Harley Davidson applied for trademark protection for the exhaust
> sound of their motors.
snip

I'm not positive of this but, have heard some metric bikes are programmed to
missfire radomly at idle, trying to duplicate the Harley Davidson sound.
davidj92
Amos Milburn - 22 Jan 2006 19:55 GMT
> snip
>
[quoted text clipped - 5 lines]
> I'm not positive of this but, have heard some metric bikes are programmed to
> missfire radomly at idle, trying to duplicate the Harley Davidson sound.

It's true!
 I also read that at the check-out center, on the cover of "The Star".

It's gotta be true!
BillyBob.JoeJack - 22 Jan 2006 20:17 GMT
> snip
> > 1. Harley Davidson applied for trademark protection for the exhaust
[quoted text clipped - 4 lines]
> missfire radomly at idle, trying to duplicate the Harley Davidson sound.
> davidj92

Interesting stuff. There was a Discovery Channel program on Saturday that
made comment of that. The whole show was about Harley Davidson. The history
and where they are today. Yes, it was stated that the metric Vtwins do
infact program the ignition to mimic the sound. Whoda thunk.

bbjj
clifto - 22 Jan 2006 21:05 GMT
> "davidj92" <davidj92REMOVE@sigecom.net> wrote...
>> > 1. Harley Davidson applied for trademark protection for the exhaust
[quoted text clipped - 7 lines]
> and where they are today. Yes, it was stated that the metric Vtwins do
> infact program the ignition to mimic the sound. Whoda thunk.

Yeah, but you can tell the difference because it's a metric miss.

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Yvan - 22 Jan 2006 19:36 GMT
Nedavno Sean pise:

| 1. Harley Davidson applied for trademark protection for the exhaust
| sound of their motors. If they ever succeed in this you might be in
| violation of their trademark and could expect to be hauled into court
| and your Fiat seized as evidence.

I do not want to achieve exact copy, just as close as possible.

| 2. For details on muffler design as well as a few other issues
| related to producing the Harley sound see:
[quoted text clipped - 5 lines]
| ps. see also:
| http://www.bc.edu/bc_org/avp/law/st_org/iptf/articles/content/1998101101.html

Thanks for the links, but this is theory, I was looking for something
with photos, drawings, instructions.

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Mortimer Schnurd - 22 Jan 2006 20:28 GMT
> Nedavno Sean pise:
>
[quoted text clipped - 15 lines]
> |
> http://www.bc.edu/bc_org/avp/law/st_org/iptf/articles/content/1998101101.html

The first trick is to get the Fiat to even run at all......
Adrian - 23 Jan 2006 09:16 GMT
>| 1. Harley Davidson applied for trademark protection for the exhaust
>| sound of their motors. If they ever succeed in this you might be in
>| violation of their trademark and could expect to be hauled into court
>| and your Fiat seized as evidence.

> I do not want to achieve exact copy, just as close as possible.

It just plain won't happen.

Hardleys run an uneven firing angle - most twins, such as your Fiat, fire
at an even angle. This, obviously, is by far the better way to do it,
because the power is delivered more smoothly.

Harley Twin :-

Fire, Fire, Pause, Pause, Fire, Fire, Pause, Pause.

Fiat Twin :-

Fire, Pause, Fire, Pause, Fire, Pause, Fire, Pause.
Stuart Gray - 23 Jan 2006 09:25 GMT
> It just plain won't happen.
>
[quoted text clipped - 9 lines]
>
> Fire, Pause, Fire, Pause, Fire, Pause, Fire, Pause.

Pehaps judicious use of the ignition switch might work? ;-)

--
Stuart
gfulton - 23 Jan 2006 12:27 GMT
>>| 1. Harley Davidson applied for trademark protection for the exhaust
>>| sound of their motors. If they ever succeed in this you might be in
[quoted text clipped - 8 lines]
> at an even angle. This, obviously, is by far the better way to do it,
> because the power is delivered more smoothly.

Not necessarily the better way to do it if you're riding on top of that
engine all day, and it's rigid mounted to the frame of the motorcycle.  The
uneven firing impulses of a Harley, (Indian, Brough Superior, Vincent, any
single crankpin V-twin), dampen harmonic vibration as a result of the uneven
firing impulses.  I read an article about this many years ago and I seem to
remember that they attached acceleromters to a couple different bikes that
could measure these higher frequency vibrations to prove the dampening
effect.   I've still got a '56 Panhead and yes it will make your hands
tingle some at 75 mph.  But I had a BMW K100 that absolutely buzzed the
handlebars at that speed and, at least in my case, was much more
uncomfortable to my hands.  Had a Triumph, (another '56 model), and a BSA
that had the same effect as the BMW.  The first two there, vertical twins,
the BMW an inline 4.  All even firing impulses.  I know this is all a
subjective observation, but I believe there's something to it.  Just my .02.

Garrett Fulton
Adrian - 23 Jan 2006 12:33 GMT
>> Hardleys run an uneven firing angle - most twins, such as your Fiat,
>> fire at an even angle. This, obviously, is by far the better way to
>> do it, because the power is delivered more smoothly.

> Not necessarily the better way to do it if you're riding on top of
> that engine all day, and it's rigid mounted to the frame of the
> motorcycle.

The vast majority of car manufacturers decided that rigidly mounting
engines to chassis was a bit crap back in the 1920s. Some lasted until the
1930s before they saw sense.
Chris Whelan - 23 Jan 2006 12:54 GMT
>>> Hardleys run an uneven firing angle - most twins, such as your Fiat,
>>> fire at an even angle. This, obviously, is by far the better way to
[quoted text clipped - 7 lines]
> engines to chassis was a bit crap back in the 1920s. Some lasted until the
> 1930s before they saw sense.

Yeah, but mounting an engine/gearbox flexibly in a chain-drive motorcycle
would also be a bit crap!

Chris

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Remove prejudice to reply.

Grimly Curmudgeon - 27 Jan 2006 15:50 GMT
We were somewhere around Barstow, on the edge of the desert, when the
drugs began to take hold. I remember Adrian <toomany2cvs@gmail.com>
saying something like:

>Harley Twin :-
>
>Fire, Fire, Pause, Pause, Fire, Fire, Pause, Pause.

And don't forget the potato. Actually, to me the Hardly exhaust sounds
more like somebody barfing down the chinaphone.

>Fiat Twin :-
>
>Fire, Pause, Fire, Pause, Fire, Pause, Fire, Pause.

Asthmatically, at that.

Phear the Mighty Powa of the Fiat Farty.

The best thing the OP could do is fit a decent lump in there - a Beemer
boxer engine goes in - and simply make up a couple of tail pipes.
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Dave
SE6a

'Key - 27 Jan 2006 18:12 GMT
"Grimly Curmudgeon" <grimlycurmudgeon683REMOVE@hotmail.com>
cross-posted in message
---snip the cross-posted message---
Grimly Curmudgeon - 28 Jan 2006 13:53 GMT
We were somewhere around Barstow, on the edge of the desert, when the
drugs began to take hold. I remember "'Key" <Key@Ya.Net> saying
something like:

>"Grimly Curmudgeon" <grimlycurmudgeon683REMOVE@hotmail.com>
>cross-posted in message
>---snip the cross-posted message---

Yes. And?

Do you have anything useful to say, or are you simply following the nice
shiny lines on the screen?
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Dave
SE6a

'Key - 28 Jan 2006 19:35 GMT
> We were somewhere around Barstow, on the edge of the
> desert, when the
[quoted text clipped - 12 lines]
> following the nice
> shiny lines on the screen?

does it have to be spelled out for ya dave ?
I am sure you can figure it out for yourself....

do look for a clue !
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"Key"
Grant me the senility to forget the people
I never liked anyway,
the good fortune to run into the ones I do,
and the eyesight to tell the difference.....
==============================

Grimly Curmudgeon - 29 Jan 2006 01:35 GMT
We were somewhere around Barstow, on the edge of the desert, when the
drugs began to take hold. I remember "'Key" <Key@Ya.Net> saying
something like:

<snip load of old bollocks>

Sorry, I didn't quite catch that.
Signature


Dave
SE6a

Martin - 30 Jan 2006 16:49 GMT
>>The best thing the OP could do is fit a decent lump in there - a Beemer
>>boxer engine goes in - and simply make up a couple of tail pipes.

Whats wrong with a decent V twin? Like one of Massimo Bordis lumps
Grimly Curmudgeon - 30 Jan 2006 18:18 GMT
We were somewhere around Barstow, on the edge of the desert, when the
drugs began to take hold. I remember "Martin" <spamspam@spam.spam>
saying something like:

>>>The best thing the OP could do is fit a decent lump in there - a Beemer
>>>boxer engine goes in - and simply make up a couple of tail pipes.
>
>Whats wrong with a decent V twin? Like one of Massimo Bordis lumps

If it fits. The OP has gone off, but wasn't it a Fiat 5/600?
Availability and price is an issue, too. Plenty of boxer lumps around.
Mind you; where a boxer twin fits, a boxer four might.... A nice little
(hah!) Gold Wing power unit might be the thing.
Signature


Dave
SE6a

Tony Bond (UncleFista) - 30 Jan 2006 18:35 GMT
> If it fits. The OP has gone off, but wasn't it a Fiat 5/600?
> Availability and price is an issue, too. Plenty of boxer lumps around.
> Mind you; where a boxer twin fits, a boxer four might.... A nice little
> (hah!) Gold Wing power unit might be the thing.

The GW runs a flat-six :)
Martin - 31 Jan 2006 15:42 GMT
>>The GW runs a flat-six :)

The GL1000 was a flat 4
Tony Bond (UncleFista) - 31 Jan 2006 16:21 GMT
>>>The GW runs a flat-six :)
>
> The GL1000 was a flat 4

True, wasn't thinking of the older ones. Gearbox made of chocolate though
(So I've heard from someone with one fitted in a car..)
Adrian - 31 Jan 2006 12:30 GMT
>>Whats wrong with a decent V twin? Like one of Massimo Bordis lumps

> If it fits. The OP has gone off, but wasn't it a Fiat 5/600?

Yep. You want to tune it, lob a 650cc 126 lump in.

IIRC, though, the 126 is neither V nor flat. The cylinders lie flat, but
both in the same direction.
Martin - 31 Jan 2006 15:42 GMT
>>If it fits. The OP has gone off, but wasn't it a Fiat 5/600?
>>Availability and price is an issue, too. Plenty of boxer lumps around.
>>Mind you; where a boxer twin fits, a boxer four might.... A nice little
>>(hah!) Gold Wing power unit might be the thing.

Or a Subaru flat 4 turbo!!!!
Ian Dalziel - 31 Jan 2006 16:23 GMT
>>>If it fits. The OP has gone off, but wasn't it a Fiat 5/600?
>>>Availability and price is an issue, too. Plenty of boxer lumps around.
>>>Mind you; where a boxer twin fits, a boxer four might.... A nice little
>>>(hah!) Gold Wing power unit might be the thing.
>
>Or a Subaru flat 4 turbo!!!!

Sir might want a radiator with that.
Signature


Ian

 
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